Manuel d'utilisation / d'entretien du produit XDI2048 du fabricant Xantrex
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Operating Manual Xantr ex Datacom Inverter XDI2048 2kV A/1.5kW.
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Xantrex Datacom Inverter XDI2048 2kVA/1.5kW Operating Manual.
About Xantrex Xantrex T echnology Inc. is a world-le ading supplier of advan ced power electronics and controls with prod ucts from 50 watt mobile units to one M W utility-scale systems for wind, sol ar , batteries, fuel cells, microt urbines, and backup power applications in bot h grid-co nnected and stand-alone systems.
TM-DIOP-01XN-01 iii About This Manual Purpose The purpose of this Op era ting Manual is to provide explanati ons and procedures for installing, operating, maintaining, and troubleshooting the Xantrex Datacom Inverter.
About T his Manual iv TM-DIOP-01XN-01 Chapter 3, “Inverter Mo dule Installation and Operation”, Chapter 3 contains information and procedures for installing and using the XDI Inverter .
TM-DIOP-01XN-01 v Important Safety Instructions WA R N IN G Operate the Inverter in an environment free of flammable gases or fumes. T o ensure that the Inverter’ s sa fety features are not compro mised, use the Inverter as specified in this manual and do not substit ute parts or make any unauthorized modifications.
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TM-DIOP-01XN-01 vii Important Safety Instructions 1 Introduction Inverter Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Description - - - - .
Contents viii TM-DIOP-01XN-01 CAN/SYNC Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -.
Contents TM-DIOP-01XN-01 ix Fuses and Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Incorrect Connection Protection - - - - - - - - - - - - - - - - -.
Contents xT M - D I O P - 0 1 X N - 0 1 A Specifications Inverter Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Electrical Specifications - - -.
TM-DIOP-01XN-01 xi Figure 2-1 Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 2-2 Shipping or Storage Carton Label - - - - - - - - - - - -.
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TM-DIOP-01XN-01 xiii Table 2-1 User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 2-2 CAN/SYNC Pin-out - - - - - - - - - - - - - - - - - - - - - - .
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1 Intr oduction Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card. This chapter provides a li st of the major features, protections and options included with both the XDI Inverter and the Ethernet card.
Introduction 1-2 TM-DIOP-01XN-01 Inverter Information Description The Xantrex Datacom Inverter (patent pending) is the most versatile modular rack mounted Inverter sy stem for telecom and industrial applications requiring constant AC power from standard –48 V battery systems.
Ethernet Information TM-DIOP-01XN-01 1-3 Ethernet Information Description The internal XDI Ethernet interface allows you to monitor and operate your inverter fr om a local or remote computer equi pped with an Ethernet card.
Introduction 1-4 TM-DIOP-01XN-01 Monitor Functions • DSP Firmware V ersion • Manufacturer •M o d e l • Serial Number • Front Panel LED status • Output V oltage • Output Current • Perce.
2 Rack Mount Fr ame Assembly and Installation Chapter 2 contains information and procedures to assemble and install the rack mount, and install the inverter .
Rack Mount F rame Asse mbly and Installation 2-2 TM-DIOP-01XN-01 Initial Inspection When you first receive your unit, perform a quick physical check. 1. Inspec t the unit for scratches and cracks, broken s witches, connectors, terminals, and missing accessories.
Initial Inspection TM-DIOP-01XN-01 2-3 P ackaging for Shipping or Storage Follow these instructions to prepare the unit for shipping or storage. 1. When returning the unit or sending it to the s ervic.
Rack Mount F rame Asse mbly and Installation 2-4 TM-DIOP-01XN-01 Introduction Y ou can use the Inverter in rack -mounted applications. Alternate configurations c an be create d for custom applications. 1. AC Output T erminal Block 2. AC Ou tpu t Ground Stud 3.
Location, Mounting and V entilation TM-DIOP-01XN-01 2-5 Location, Mounting and V entilation When you install the Inverter into a rack, allow cooling air to reach the ventilation inlets.
Rack Mount F rame Asse mbly and Installation 2-6 TM-DIOP-01XN-01 Installation into Relay Racks Use the supplied mounting brackets to secure the backplane in a relay rack.
DC Input P ower TM-DIOP-01XN-01 2-7 DC Input P ower Input Connector and Cables The XDI input connector is a 2-pole , double lug terminal block with separate double studs for the ground connection. A minimum of 6 A WG copper conductor (rated 85°C minimu m) is the recommended wire gauge for all three input cables.
Rack Mount F rame Asse mbly and Installation 2-8 TM-DIOP-01XN-01 4. Note the polarity on the input connector as indicated and fasten the positive and negative cable ends ont o the terminal block using the brass screws and washers provided. Ti ghten both securely .
AC Load a nd Signal Line Connection TM-DIOP-01XN-01 2-9 A C Load and Signal Line Connection A C Output Connector This is a two terminal barrier strip for use with up to #12 A WG wire. The two terminals, L1 & L2 are floating outputs, L1 or L2 can be grounded to simulate a neutral conductor .
Rack Mount F rame Asse mbly and Installation 2-10 TM-DIOP-01XN-01 Load Conne ction 1. If nec ess ary , remove the output co ver by loosening the two securing nuts. Release the clamp on the strain relief and insert one end of the load wire 2. Strip and install appropriately sized spade or ring terminals on the two load lines.
AC Load a nd Signal Line Connection TM-DIOP-01XN-01 2-11 User Line Connection Overview The User -line interface provides ba sic remote control and mon itoring on the Inverter using TTL logic signals. Th e avail able signals are an Inverter on/off input, faul t and Inverter-on flag s as well as a configurable auxiliary line.
Rack Mount F rame Asse mbly and Installation 2-12 TM-DIOP-01XN-01 User Line Connector The user -line is a 6-position wire cl amp connector adjacent to the DC input connector . T able 2-1 lists user functions and associa ted terminal numbers. User Line Wiring Use twisted pairs of 22-24 A WG fo r connections.
AC Load a nd Signal Line Connection TM-DIOP-01XN-01 2-13 CAN/SYNC Connector Overview The CAN/SYNC connector provides access to functions nece ssary for operation of multiple units in pa rallel, series or three phase. The connector is a 7-position wire clamp ad jacent to the user-line.
Rack Mount F rame Asse mbly and Installation 2-14 TM-DIOP-01XN-01 CAN/SYNC Wiring Due to high bus speed, use shielded twisted p airs of 22-24 A WG for improved noise immunity . Before ma king any conne ctions, ensure power to the rack has been disconnected.
Connec tion Sche mes TM-DIOP-01XN-01 2-15 Connection Schemes Stand-Alone Operati on A 120 Ohm resistor should be connec ted across the CAN-hi and CAN-lo terminals to properly term inate the bus. No other co nnections to this port are necessary for single unit operation.
Rack Mount F rame Asse mbly and Installation 2-16 TM-DIOP-01XN-01 • The AC output load wires are also connected in paralle l ensuring only like terminals L1 and L2 are connect ed together at the distribution bus or load. Each inverter output sh ould be in series with a suitably rated two pole circuit breaker before being terminated at the load.
Connec tion Sche mes TM-DIOP-01XN-01 2-17 Split Phase O peration Use this scheme to extend the output voltage. No more than two units should be connected in series though more can be added in parallel with either series unit. T o connect two units for split voltage, proceed as follows: • F irst ensure power to the rack has been disconnected.
Rack Mount F rame Asse mbly and Installation 2-18 TM-DIOP-01XN-01 Three Phase Oper ation Overview XDI inverters can be configured fo r 3-phase operation where necessary . Synchronizing signals are used to achieve this functionality , precisely phase locking the units at 120 phase displacement.
3-Phase Synchroni za tio n and Signal Wiring TM-DIOP-01XN-01 2-19 3-Phase Synchronization and Signal W iring Refer to T able 2-2 for the signal pinouts. T o achieve proper three-phas e output, units configured for each phase need to be wired to the appropriate phase.
Rack Mount F rame Asse mbly and Installation 2-20 TM-DIOP-01XN-01 3-Phase , 3-W ir e Delta Output Wi ring • All outputs should be wired through an appropriately rated circu it breaker . • On Phase-1, Connect terminal L1 to phase-3 T erminal L2. • On phase-1, connect terminal L2 to phase-2 terminal L1.
Ethernet P ort TM-DIOP-01XN-01 2-21 3-Phase , 4-W ire Y -Connection Output W iring This scheme is the same as the preced ing with the addition of a n eutral connection. • All outputs should be wired throug h an appropriately rated circuit breaker . • Connect L2 terminals of the th ree phases to the neutral bus.
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3 Inverter Module Installation and Oper ation Chapter 3 contains information and procedures for installing and using the XDI Inverter . This chapter describes the following: • installing the inverte.
Inverter Module Installation and Operation 3-2 TM-DIOP-01XN-01 Installation into Rack Mount Frame Installing T o install an inverter module, slide it into a pre-wired rack mount frame until the mounting ears are flush with th e front of the rack.
Installation into Rack Mount F rame TM-DIOP-01XN-01 3-3 1. Captive Screw 2. Handle 3. Powe r Switch 4. Air Intake V ents 5. “Fault” and “ON ” LED ’ s Uninstalling T o uninstall the inverter module , release the captive screws and slide the module out.
Inverter Module Installation and Operation 3-4 TM-DIOP-01XN-01 Operation of Inverter Module Theory of Operation The XDI is a digitall y controlled powe r converter .
Operation of Inverter Module TM-DIOP-01XN-01 3-5 Standby Mode This low power state allows your inverter to recommence operation quickly but conse r ve s power in the mean time. In this mode the output to your inverter remains OFF an d the green “S tandby/ON” LED (see Figure 3-2) on the front panel flashes.
Inverter Module Installation and Operation 3-6 TM-DIOP-01XN-01 User Interface Front P anel User Lines The port with user lines is located at the rear panel of the rack mount frame (Figure 2-3).
Protections and Alarms TM-DIOP-01XN-01 3-7 Protections and Alarms Overview The Digital Signal Processor (DSP) in the inverter contin uously monitors a number of parameters for purposes of protecting the power so urce, load, inverter and user from hazardous conditions.
Inverter Module Installation and Operation 3-8 TM-DIOP-01XN-01 Overload Protection The inverter will deliver the rated lo ad power continuous ly at the rated ambient temperature. It will also reliably operate up to 1600 W atts without further restriction on the maximum am bient temperature.
Protections and Alarms TM-DIOP-01XN-01 3-9 Over T emperature Pr otection (O TP) This feature protects critical compon ents from failure due to temperature stress should a fan fail or the ambient temperature or internal te mperature exceed acceptable levels.
Inverter Module Installation and Operation 3-10 TM-DIOP-01XN-01 Fuses and Grounding The inverter is equipped with non-user replaceable, internal fuses for fault protection. The input fuse (fuse F1 ) is rated at 60 A, 170 Vdc, 100 kA 1R and positioned in the return path.
Maintenance TM-DIOP-01XN-01 3-11 T o Clear an Alarm Depending on the cause of the alarm, the alarm may be cleared automatically as soon as the fault co ndition has elapsed.
3-12 Figure 3-4 Replacing the F an F ilters 2. Remove the Cover 1. Unscrew the Cover 5. Remove the Fan and Fan Filters 4. Remove the Front Panel 3. Remove the Fan Bra cke t.
4 Remote Communication & Monitoring Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring.
Remote Communication & Monitor ing 4-2 TM-DIOP-01XN-01 Introduction When installed, the optional TCP/IP enabled Ethernet communications card and user interface provides remote monitoring and ON/STBY control of a Xantrex Datacom Inverter module.
Initial Setup TM-DIOP-01XN-01 4-3 Figure 4-1 Ethernet Interface PCB Important: The only way to configure the interface card is through the Ethernet port using TCP/IP protocol.
Remote Communication & Monitor ing 4-4 TM-DIOP-01XN-01 How to Setup F or the First Time Hardwar e Setup In order to communicate to the XDI Ethernet for the first time, you will need a CA T5/CA T5e cable and a compu t er with an Ethern et ad a pte r installed.
Initial Setup TM-DIOP-01XN-01 4-5 Ethernet Setup Y ou must run a W eb browser to communicate and configure the XDI Ethernet. Microsoft Inte rnet Explorer or Netsc ap e Communicator are such examples. Configure Ethernet settings: 1. Ru n your W eb br ows er program.
Remote Communication & Monitor ing 4-6 TM-DIOP-01XN-01 Y o u can use T able 4-2 to record your own settings. Resetting T o reset the Ethernet se ttings the cover will have to be removed to put a jumper onto the control car d. When the Ethernet is reset, its settings will be changed to the default values as shown in T able 4-3.
Initial Setup TM-DIOP-01XN-01 4-7 T able 4-3 Reset Settings Setting Reset V alue Default IP 192.168.1.1 Gatew a y IP 0.0. 0. 0 Sub-Net Mask 255.255.255.
Remote Communication & Monitor ing 4-8 TM-DIOP-01XN-01 Figure 4-4 Ethernet Reset Jumper Ethernet configuration reset jumper (SW2).
Operating Instructions TM-DIOP-01XN-01 4-9 Operating Instructions Introduction The Ethernet interface card allows you to monitor/configure settings using a W eb page. It also adds email functionalit y to the XDI. The unit will automatically send an email when it is powered up or when there is a fault condition.
Remote Communication & Monitor ing 4-10 TM-DIOP-01XN-01 Figure 4-5 Network Setup PC PC DHCP Server Inverter Inverter Hub PC PC S pecial cross-over ca ble required Network Setup (PC to Inverter) Ne.
Operating Instructions TM-DIOP-01XN-01 4-11 Using DHCP A DHCP server is used to obtain a dynamic IP that is unique on the network. T o enable DHCP , set the defa ult IP to “0.0.0.0”. On power up the Ethernet interface card will requ est a unique IP address from the DHCP server which it will set as its active IP address.
Remote Communication & Monitor ing 4-12 TM-DIOP-01XN-01 Pa s s w o r d The W eb page interface is password protected. See “Passw ord” on page 4–12 for the default password. Th e W eb page uses the industry standard MD5 algorithm to au thenticate the remote user .
Operating Instructions TM-DIOP-01XN-01 4-13 Automatic P ower -On Email When the inverter is tu rned on, it will attempt to send an email to the configured “Email Alert Address” us ing the configured “SMTP Server”.
Remote Communication & Monitor ing 4-14 TM-DIOP-01XN-01 Manage P age The “Manag e page” is the first page of the W eb page. It contains information about the inverter as well as buttons to put t he unit into or out of standby mod e.
Operating Instructions TM-DIOP-01XN-01 4-15 Setup P age The “Setu p page” allow s the user to set the Ethernet interface card’ s network setting, email settings and refre sh rate. It is important that the network settings are correct to ensure proper communication.
Remote Communication & Monitor ing 4-16 TM-DIOP-01XN-01 T able 4-5 Setup P age of W eb Interface Object De scription Monitor Page Refresh Rate Th e rate at which to automati cally refresh the m onitor page (The Refresh Data link on the “Moni tor Page” should be selected for the new refresh rate to take ef fect.
Operating Instructions TM-DIOP-01XN-01 4-17 Monitor page The “Monitor page” shows the current st atus of the Inverter. It displays the output measurements, outp ut conditions and faults.
Remote Communication & Monitor ing 4-18 TM-DIOP-01XN-01 T able 4-6 Monitor P age of W eb Interface Object De scription Output V oltage Last measur ed output voltage (V rms) Output Current Last measured output cu rr ent (A rms) Percent Load Last measured percent load (%).
Operating Instructions TM-DIOP-01XN-01 4-19 Automatic Shutdown Email When the inverter shuts down due to a fault or a user shutdown, the Ethernet interface will attempt to send an email to the configured “Email Alert Address” using the configured “SMTP Server” (see “ N etwork Connection” on page 4–9).
Remote Communication & Monitor ing 4-20 TM-DIOP-01XN-01 Important: Refer to “Protections and Alarms” on page 3–7 for a more detailed description of faults.
5 T r oubleshooting Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card ..
T roublesho oting 5-2 TM-DIOP-01XN-01 User Diagnostics If your XDI is not performing as described in this manual, run throu gh the procedures and checks in this sec tion before calling your service technician. These procedures are conf ined to operator-level functions only and do not require cover -off servicing.
User Diagnostics TM-DIOP-01XN-01 5-3 Diagnostic Guide I T able 5-1 Inverter Diagnostics Symptom Check Further Checks a nd Corrections No output. No front panel indicatio n. Is input breaker and power to rack enabled? Check for availabilit y of power source.
T roublesho oting 5-4 TM-DIOP-01XN-01 T able 5-2 Ethernet Diagnostics Symptom Check Further Ch ecks and Corrections IP address doesn’t work 1. Static IP already being used by another device on the network 1. Change the static IP to an unused addr ess 2.
A Specifications Appendix A supplies information about specifications for the XDI Inverter and the Ethernet..
Specifications A-2 TM-DIOP-01XN-01 Inverter Specifications Electrical Specifications Input V oltage, Curr ent, Power , Fr equency Ranges Output V oltage, Current, Power , Frequency Ranges Nominal Inpu.
Inverter Specifications TM-DIOP-01XN-01 A-3 Power Factor • linear – powers all loads with 0 leading to 0 lagging PF • stable with constant power type loads like Power factor corrected power supplies • non-linear – powers rectified loads with up to 2.
Specifications A-4 TM-DIOP-01XN-01 Ef ficiency • Minimum 85% efficiency at full power , peak ef ficiency 89% • No load draw: less than 60 W St a rt U p Behavior • Ho t-Swap capable, with control.
Inverter Specifications TM-DIOP-01XN-01 A-5 Mechanical Specifications V entilation Air intake from front of unit No additional clearance required top or bottom Mounting 1 U rack height i n rack mount frame, no additional clearance required top or bottom Chassis for 19” rack holds 1 module W eigh t 22 lb s.
Specifications A-6 TM-DIOP-01XN-01 Dimensions W eight Inverter: 22 lbs. (10kg) Rack Mount Frame: 6 lbs (2.7 kg) with sliding rails Figure A-1 Inverter an d Rack Mo unt F rame Dimensions 17.25 in. (438 mm) 20.24 in. (514 mm) 22.14 in. (562 mm) 1.71 in.
Ethernet Specifications TM-DIOP-01XN-01 A-7 Ethernet Specifications Specifications The specifications in this section are warranted at 25°C ± 5°C unless otherwise specified. All specificatio ns are subject to change without notice. Readback Resolution Vo l t a g e Current Percent Load 0.
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TM-DIOP-01XN-01 B-1 W arr anty and Pr oduct Information Wa r r a n t y What does this warranty cover? This Limited W arranty is provided by Xantrex T echnology , Inc. ("Xantrex") and covers defects in workm a nshi p and materials in y our Xantrex Datacom Inverter.
W arranty B-2 TM-DIOP-01XN-01 What proof of pur chase is requir e d? In any warranty claim, da ted proof of purchase must accompany the product and th e product must not have been disass embled or modifi ed without prior written authorization by Xantrex.
Return Ma terial Au thorization P olicy TM-DIOP-01XN-01 B-3 Exclusions If this product is a consumer product, federal law does not allow an exclusion of implied warranties.
W arranty B-4 TM-DIOP-01XN-01 Return Procedur e 1. Package the unit safely , preferably using the original box and packi ng materials. Please ensure that your product is ship ped fully insured i n the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging.
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Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xan trex.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Xantrex XDI2048 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Xantrex XDI2048 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Xantrex XDI2048, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Xantrex XDI2048 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Xantrex XDI2048, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Xantrex XDI2048.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Xantrex XDI2048. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Xantrex XDI2048 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
