Manuel d'utilisation / d'entretien du produit 465L du fabricant Teledyne
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OPERATION MANUAL MODEL 465L OZONE MONITOR Teledyne Advanced Pollution Instrumentation (TAPI) 9480 Carroll Park Road San Diego, CA 92121-5201 Phone: 800-324-5190 (toll free in North America) 858-657-9800 (direct) FAX: 858-657-9816 EMAIL: api-sales@teledyne.
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05509F DCN6409 i ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions m onitoring, and specialty process monitoring applications.
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05509F DCN6409 iii IMPORTANT SAFETY INFORMATION Important safety messages are provided throughout th is manual for the purpose of avoiding personal injury or instrument damage. Please read these m essages carefully. Each saf ety message is associated with a safety alert symbol and placed throughout this manual and inside the instrument.
Teledyne API Model 465L O 3 Monitor Operation Manual iv 05509F DCN6409 CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instru ments.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 v ABOUT THIS MANUAL This manual is comprised of multiple documents as listed below. Part Number Name/Description 05590 M465L Operation Manual (this manual) 05919 Rack Mount Spare Parts List (integrat ed into this manual as Section 12.
Teledyne API Model 465L O 3 Monitor Operation Manual vi 05509F DCN6409 REVISION HISTORY M465L Operation Manual, PN05509 2012 May 09, Rev F, DCN 6409: technical and administrative updates 2011 August 2.
05509F DCN6409 vii TABLE OF CONTENTS ABOUT THIS M ANUAL .........................................................................................i SAFETY M ESSAGES .......................................................................................
Teledyne API Model 465L O 3 Monitor Operation Manual viii 05509F DCN6409 7.1.4. Concentration Alarm Status/Reset.................................................................40 7.1.5. Status LEDs ....................................................
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 ix 10.1.2. Interconnect Diagram .................................................................................79 10.2. T ROUBLESHOOTING U SING F RONT P ANEL S TATUS LED’ S OR S TATUS O UTPUTS 80 10.
Teledyne API Model 465L O 3 Monitor Operation Manual x 05509F DCN6409 Figure 9-3: Se nsor De tail ................................................................................. 72 Figure 9-4: Mainboard – Analog Output Conf iguration..............
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 xi TABLES Table 4-1: Status Output Defi nitions ..............................................................30 Table 4-2: Relay Functions for Single Str eam Config .................
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05509F DCN6409 13 1. INTRODUCTION 1.1. Preface The Teledyne API Model 465L is a UV photometric ozone monitor designed and m anufactured for single/multi-channel industrial hygiene ozone analysis. It is a very stable analyzer, ideal for critical low-level PPM safety and process applications.
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05509F DCN6409 15 2. SPECIFICATIONS AND AGENCY APPROVALS 2.1. Specifications Ranges User selectable to any full scale range from: 1 PPM to 500 PPM 1000 PPB to 10,000 PPB 2000 µg/m 3 to 10,000 µg/m 3 100 PPHM to 10,000 PPHM (optional configuration) Measurement Units PPM, PPB, µg/m 3 , PPHM (optional configuration) Zero Noise < .
Teledyne API Model 465L O 3 Monitor Operation Manual 16 05509F DCN6409 Analog Output, Voltage Mode 0 - 5V Isolated Analog Output, 4- 20mA Mode Maximum voltage between outputs and ground 60V peak Syste.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 17 2.2.3. Other Type Certifications For additional certifications, please contact Customer Service: Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-customerservice@teledyne.
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05509F DCN6409 19 3. PRINCIPLE OF OPERATION The detection of ozone molecules is based on ab sorption of 254 nm UV light due to an internal electronic resonance of the O 3 molecule. The Model 465 uses a m ercury lamp constructed so that a large majority of the light emitted is at the 254nm wavelength.
Teledyne API Model 465L O 3 Monitor Operation Manual 20 05509F DCN6409 The intensity of light is converted into a vo ltage by a high resolution A/D (analog-to-digital) converter. The digitized signal and other vari ables are used by the CPU to compute the concentration using the above formula.
05509F DCN6409 21 4. GETTING STARTED The Model 465 is shipped with the following standard equipment: Power cord (Rack mount version only) Instruction manual. Upon receiving the Model 465 please do the following: 1. Verify that there is no apparent shipping damage.
Teledyne API Model 465L O 3 Monitor Operation Manual 22 05509F DCN6409 Figure 4-1: NEMA AC Power Connection to Monitor 6. Connect the power cord to an appropriate power outlet (see the serial number tag for correct voltage and frequency). CAUTION Verify that the instrument is set up for proper line voltage and frequency.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 23 4.1. Pneumatic Connections Figure 4-2: Pneumatic Connections, Rack Mount Configuration Figure 4-3: Pneumatic Connections, NEMA Co.
Teledyne API Model 465L O 3 Monitor Operation Manual 24 05509F DCN6409 Figure 4-4: Pneumatic Connections, NEMA Configuration, Multi-Stream 4.1.1. Sample Gas Connection Sample gas connections are made to the ¼” tube fittings on the rear panel. For single stream monitors, use the fitting labeled “Sam ple Inlet.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 25 4.1.1.1. Sample Filtration The most important factor in m aintaining an accurate and stable monitoring system for ozone is the cleanliness of entire pneumatic system lead ing up to (and including) the sensor assembly inside the instrument.
Teledyne API Model 465L O 3 Monitor Instruction Manual 26 05509F DCN6409 Figure 4-5. M465L Pneumatic Diagram with Sample Co nditioner and Permeation Gas Dryer Options (in single- stream configuration).
Teledyne API Model 465L O 3 Monitor Instruction Manual 05509F DCN6409 27 Sample Conditioner Option The Sample Conditioner option is a water drop-out filter and a perm eation gas dryer, designed for high-humidity environments where the sam pling gas has been saturated with water vapor and may contain small am ounts of condensed water.
Teledyne API Model 465L O 3 Monitor Operation Manual 28 05509F DCN6409 4.1.2. Exhaust Connection Connect a ¼” OD vent line to the “Exhaust” fitting on the rear panel. This line must be vented outdoors or to an appropriate discharge system capable of handling ozone.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 29 4.2. Electrical I/O Connections 4.2.1. Location of I/O Connectors in the NEMA Configuration In the NEMA configuration of the M465L, the I/O connectors are located internally in the instrument.
Teledyne API Model 465L O 3 Monitor Operation Manual 30 05509F DCN6409 Figure 4-8: Status Output Schematic The outputs are defined as follows: Table 4-1: Status Output Definitions Status Output # Name.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 31 4.2.4. Hi-Current Relay Outputs Three form C relay outputs are provided on the r ear panel on the nine pin connector (See Figure 4-6). The relays are labeled “Relay 1,” “Relay 2,” and “Relay 3.
Teledyne API Model 465L O 3 Monitor Operation Manual 32 05509F DCN6409 4.2.5. Multi-Stream Relay Outputs (Optional) For instruments configured with the optional str eam -selector, an additional set of output relays are provided on the rear panel and are labeled “Multi-Stream Outputs” (See Figure 4-6.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 33 4.2.6. Digital Serial Interfaces There is one external communications port available on the Model 465 that can be configured as RS232, RS485 (Half Duplex,) or Ethe rnet (10Mbit.) This section provides only a brief overview of the digital serial connections.
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05509F DCN6409 35 5. FREQUENTLY ASKED QUESTIONS 1. Q: How long does the UV Lamp last? A: The typical lifetime is about 2-3 years..
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05509F DCN6409 37 6. OPTIONS Following are descriptions of options available for the M465L. 6.1. Stream Selector (3 or 6 Stream) This option allows the M465 to measure ozone at up to six different sa mpling points by using an internal stream selector.
Teledyne API Model 465L O 3 Monitor Operation Manual 38 05509F DCN6409.
05509F DCN6409 39 7. OPERATION 7.1. Front Panel Overview The M465L front panel provides a number of func tions in addition to displaying the current ozone concentration being measured. Figure 7- 1 below shows the display and keypad portion of the front panel.
Teledyne API Model 465L O 3 Monitor Operation Manual 40 05509F DCN6409 7.1.3. Stream Selector Status/Control (Optional) The optional multi-channel stream selector can be controlled via the front panel. The stream selector operates in two modes, Auto and Manual.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 41 7.1.5. Status LEDs There are four Status LED’s on th e front panel to the right of the concentration display. These LED’s provide a quick view of the instrument’s Status as well as an indication of any problems that may exist.
Teledyne API Model 465L O 3 Monitor Operation Manual 42 05509F DCN6409 7.2.2. Editing Numeric Values At certain places in the menu structure the opera tor can edit num eric values. The menu buttons behave somewhat differently when in this mode. Press CFG to select a digit to edit.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 43 Concentration Displ ay SETUP DIAG VIEW STREAM EXIT ENT CFG ENT CFG VARS EXIT DURATION ENT CFG CFG ENT STR1 HI ALARM HIHI ALARM ON.
Teledyne API Model 465L O 3 Monitor Operation Manual 44 05509F DCN6409 VARS ALARM MODE LATCHING NON-LATCHING ENT STREAM COUNT 1,3,6 ENT DWEL 30.0 ENT ALARM DELAY 0005 ENT BC FI LT SIZE 0010 ENT COMM ADDRESS 0001 ENT UNIT PPM PPB UGM ENT ENT ON OFF MAN MODE TIMEOUT ENT FLOW ENABLE ON OFF ENT EXIT SCROLL DELAY 0025 ENT USER SLOPE 1.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 45 7.2.3. DIAG Menu The DIAG menu (See Figure 7-2) contains functions that are useful fo r testing and configuring external equipment that may be connected to the rear panel I/O of the instrument.
Teledyne API Model 465L O 3 Monitor Operation Manual 46 05509F DCN6409 7.2.3.2. Signal I/O The Signal I/O menu allows the operator to ma nually control the various relay outputs and control inputs available on the rear panel of the M465L. This function is useful for testing or debugging external control systems (i.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 47 Signal Name Rear Panel Label Function XRELAY 11 STRM 4 – 2 STREAM 4 HI ALARM XRELAY 12 STRM 4 - 3 STREAM 4 HI-HI ALARM XRELAY 1.
Teledyne API Model 465L O 3 Monitor Operation Manual 48 05509F DCN6409 7.2.3.5. Span Calibration The span calibration allows the instrument to ca librate its internal slope factor based on a known ozone concentration. This should be done with a source of ozone span gas connected to the “Sample In” port of the M465L.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 49 ENT SPAN CAL 900 ENT ENT TO SPAN SUCCESSF UL? ENT RETURN TO CONC MODE Yes OUT OF RANGE No ENT Enter Span ta rget concen tration (actua l oz one concentr ation bein g supplied to mon itor) CFG Figure 7-4: Span Cal Menu 7.
Teledyne API Model 465L O 3 Monitor Operation Manual 50 05509F DCN6409 ENT FLOW CAL 08 00 ENT ENT TO CAL SUCCESSFUL ? ENT RETURN TO CONC MODE Yes OUT OF RANGE No ENT Enter F low Cal ta rget flow (actu.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 51 7.2.4. VIEW Menu The VIEW menu allows the operator to view various m easurement param eters in real-time. This can be useful for diagnosing various instrument or system problem s. Note that these values are updated in real-time as they are repeatedly scrolled on the display.
Teledyne API Model 465L O 3 Monitor Operation Manual 52 05509F DCN6409 7.2.6. SETUP-VARS Menu The VARS menu allows viewing and editing of various global setup variables that effect how the M465L operates. These variables are stored in the instrument’s non-volatile mem ory.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 53 7.2.7. SETUP-STREAM Menu The STREAM menu allows the operator to view and edit properties of each m easurement stream available.
Teledyne API Model 465L O 3 Monitor Operation Manual 54 05509F DCN6409 7.3. Multi-Stream Operation This section describes the operation of the Mu lti-Stream M465 in Automatic m ode (AUTO) and Manual mode (MAN.
05509F DCN6409 55 8. DIGITAL COMMUNICATIONS 8.1. Digital Communications Overview The M465L comes equipped with a digital comm uni cations (Com) port that can be connected to a computer or digital data acquisition system.
Teledyne API Model 465L O 3 Monitor Operation Manual 56 05509F DCN6409 7. Re-install the instrument cover. 8. Re-connect power to the instrument. 9. The software portion of the Com port configuration will now autom atically be completed after the next instrument boot-up.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 57 8.3. RS-232 Configuration The RS-232 configuration is usually used wh en making a one-to-one connection between the instrument and a single computer or PLC. Th e com munications protocol used for the RS-232 configuration is MODBUS RTU.
Teledyne API Model 465L O 3 Monitor Operation Manual 58 05509F DCN6409 8.4. RS-485 Configuration RS-485 is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used fo r the RS-485 configuration is MODBUS RTU.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 59 8.5. Ethernet Configuration Ethernet is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used for th e Ethernet configuration is MODBUS TCP/IP.
Teledyne API Model 465L O 3 Monitor Operation Manual 60 05509F DCN6409 8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode) The DeviceInstaller software application (See Section 8.5) can be used to search a network for instruments and determine the IP Address assigned by a DHCP server.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 61 8.6. MODBUS Register Maps 8.6.1. MODBUS Commands Supported Table 8-6 lists the MODBUS commands that are supported by the M465L. Note that the “Write” commands will only work with registers that are configured as Read/Write, see Section 8.
Teledyne API Model 465L O 3 Monitor Operation Manual 62 05509F DCN6409 8.6.3. Real-Time Concentration and Status Registers (Read Only) Decimal Address Description Register Type Start Bit # Bits 1 Stre.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 63 8.6.4. Instrument Setup and Configuration Registers (Read / Write) Decimal Address Description Register Type Start Bit # Bits 103.
Teledyne API Model 465L O 3 Monitor Operation Manual 64 05509F DCN6409 Decimal Address Description Register Type Start Bit # Bits 1082 Stream 1 HI-HI Alarm Enable, 1=ON Byte 0 8 1082 Stream 2 HI-HI Al.
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05509F DCN6409 66 9. MAINTENANCE AND ADJUSTMENTS WARNING - RISK OF ELECTRICAL SHOCK THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! 9.1. Maintenance Schedule CAUTION GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 67 9.2. Instrument Layout WARNING - RISK OF ELECTRICAL SHOCK HIGH VOLTAGE MAY BE PRESENT WHEN POWER IS CONNECTED TO THE INSTRUMENT! Figure 9-1 and Figure 9-2 below shows the internal layout of the M465L.
Teledyne API Model 465L O 3 Monitor Operation Manual 68 05509F DCN6409 Figure 9-2: Instrument Layout, NEMA Configuration 9.3. Replacing Internal Particulate Filter 1. Disconnect power from the M465L. 2. Remove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA Configuration.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 69 9.4. UV Lamp Adjustment CAUTION GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating. UV light can cause eye damage. Always use safety glasses made from UV blocking material.
Teledyne API Model 465L O 3 Monitor Operation Manual 70 05509F DCN6409 9.5. UV Lamp Replacement CAUTION GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating. UV light can cause eye damage. Always use safety glasses made from UV blocking material.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 71 5. Unplug the pump power connector from the m ainboard PCA at connector J12. 6. Remove the four screws attaching the sample pum p assembly to the chassis. 7. Turn over pump assembly and rem ove the two screws holding the sheet-metal base to the pump.
Teledyne API Model 465L O 3 Monitor Operation Manual 72 05509F DCN6409 9.7. Sensor Valve Replacement 1. Disconnect power from the M465L. 2. Remove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA Configuration.) 3.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 73 9.8. Water Drop-Out Filter (Option) Maintenance Located externally on the right side of the enclosure, the Water Drop-Out Filter (Section 4.1.1.2) should be checked periodically for water build-up and drained.
Teledyne API Model 465L O 3 Monitor Operation Manual 74 05509F DCN6409 REF_DET TP12 I2 TP9 I1 TP10 ISO_V TP6 ISO_GND TP5 DAC TP4 PRESS TP8 MEAS TP18 5.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 75 9.11.1. Boot Loader – Hardware Setup Verify that the instrument is configured for an RS-232 connection. See Section 8.2 for details on changing the COM port configuration. The instrument can be connected to the PC COM port using a 9-pin serial cable (TAPI P/N WR77).
Teledyne API Model 465L O 3 Monitor Operation Manual 76 05509F DCN6409 The firmware loader software should display a m essage “Boot loader found, uploading…”. If this message is not disp layed, power down the instrument and receck the COM port configuration and cable (see Section 9.
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05509F DCN6409 78 10. TROUBLESHOOTING WARNING RISK OF ELECTRICAL SHOCK. THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! 10.1. Reference Drawings The drawings contained in this section are fo r general reference and may be useful when performing certain troubleshooting activities.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 79 10.1.2. Interconnect Diagram Figure 10-2 below details the electrical connections between the various electronic modules in the M465L.
Teledyne API Model 465L O 3 Monitor Operation Manual 80 05509F DCN6409 10.2. Troubleshooting Using Front Panel Status LED’s or Status Outputs The M465L has 4 front-panel status LED’s that reflect the current operating status of the monitor, and indicate fault conditions.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 81 10.2.1. Sensor OK The Sensor OK LED indicates the status of the O 3 sensor module in the monitor.
Teledyne API Model 465L O 3 Monitor Operation Manual 82 05509F DCN6409 7.2.4.) Examine the Flow and Pressure values and com pare them to the limits described in Table 10-1 and take appropriate action as described below. 10.2.4.1. Pressure Too High The monitor inlet is being pressurized.
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05509F DCN6409 84 11. CALIBRATION 11.1. Factory Calibration The Model 465 is calibrated to NIST traceable sta ndards on the 0-1 ppm range prior to shipment. A calibration certificate for your instrument can be purchased from Teledyne API if required. Teledyne API also recommends that the Model 465 be re-calibrated once a year.
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05509F DCN6409 86 12. SPARE PARTS This section provides the names and part numbers of the spare parts for the M465L rack m ount units and for the NEMA units.
Teledyne API Model 465L O 3 Monitor Operation Manual 05509F DCN6409 87 PARTNUMBER DESCRIPTION OR0000098 ORING, 2-108S OR0000099 ORING, 2-129, CV-75 COMPOUND OR0000104 ORING, 5-125V PS0000042 PS, 60W S.
Teledyne API Model 465L O 3 Monitor Operation Manual 88 05509F DCN6409 PART NUMBER DESCRIPTION CN0000350 CONNECTOR, 16 PIN, W/SCREW FLANGE DR0000006 DRYER, 24", 1/4" SS FITTINGS FL0000033 DF.
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05509F DCN6409 90 INDEX Accuracy sample filtratiom, 25 sampling li nes, 25 Specifications, 15 Alarm Relays Specifications, 16 Analog Output Specifications, 16 asurement Units Specifications, 15 Cleanl.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Teledyne 465L c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Teledyne 465L - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Teledyne 465L, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Teledyne 465L va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Teledyne 465L, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Teledyne 465L.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Teledyne 465L. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Teledyne 465L ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
