Manuel d'utilisation / d'entretien du produit 38-3AH3 38 kV du fabricant Siemens
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Answers f or energy . T y pe 38-3AH3 38 kV vacuum cir cuit break er instr uction manual Installation operation maintenance E50001-F710-A238-V1-4A00.
Important The information contained her ein is general in nature and no t intended f or specific application purposes. It does not reliev e the user of responsibility to use sound practices in application, installation, operation and maintenance of the equipment purc hased.
Table of cont ents Introduction 4 - 5 Receiving, handling and storage 6 - 8 Installation checks and functional tests 9 - 13 Vacuum int errupter/operat or 14 - 39 Maintenance 40 - 52 Overhaul 53 - 58 M.
Caution (without safety alert symbol) - Indicates a po tentially hazardous situation which, if not a voided, may r esult in property damage. Hazardous Procedures In addition to o ther procedur es described in this instruction manual as dangerous, user personnel must adhere to the follo wing: 1.
Introduction Field service operation and warranty issues Siemens can pro vide compet ent, well trained field ser vice representatives t o pro vide technical guidance and advisory assistance for t he installation, overhaul, repair and maint enance of Siemens equipment, proces ses and systems.
Receiving, handling and stora ge Introduction This portion of the instruction manual covers the r eceiving, handling and s torage instructions for a type 38-3AH3 vacuum circuit br eaker shipped separat ely from the switchgear .
4. Notify Siemens medium-v oltage customer service immediately of any damage, at +1 (800) 347-6659 or +1 (919) 365-2200 outside the U.S. 5. Arrange for a carrier inspection of t he damage immediately . Important : Do not move t he equipment from the place it was se t when unloading.
Receiving, handling and stora ge St orage procedure 1. Whenever pos sible, ins tall the circuit break er in its assigned switchgear enclosure f or storage. Follo w instructions contained in the type GM38 38 kV metal-clad switchgear instruction manual, E50001-F710- A236-V1-4A00.
Inst allation chec k s and functional t ests Introduction This section pro vides a description of the inspections, checks and tests t o be performed on the circuit br eaker prior t o operation in the metal-clad switchgear .
Inst allation chec k s and functional t ests Removal from cell in outdoor non-w alk - in enclosures or for indoor switchgear installed on a raised pad Removal of the cir cuit break er from a non- walk -in outdoor-switchgear as sembly is similar to r emoval of a circuit br eak er at floor level wit h several additional st eps.
Inst allation chec k s and functional t ests 5. Move t he circuit-break er release latch (on the floor of the cell near the right side of the circuit br eaker) t o the lef t and pull the circuit br eaker out fr om the DISC ONNECT position. The circuit break er can now be removed fr om the cubicle and rolled out ont o the two extension rails.
Inst allation chec k s and functional t ests The suggested pr ocedure t o engage the racking mechanism is as f ollows: 1. The circuit br eaker must be OPEN. (The racking shroud canno t be mov ed if the circuit br eaker is CL OSED.) 2. Hold the sock et-end of the crank in one hand and the crank handle in the ot her hand.
Inst allation chec k s and functional t ests Note: Secondary-disconnect terminals are numbered 1-16, fr om right to left. The automatic spring-char ging featur es of the circuit br eaker must be c heck ed. Control pow er is requir ed for aut omatic spring-charging t o take place.
V acuum int er r upt er/ operat or Figure 8: F ront view of type 38-3AH3 vacuum circuit br eaker with fr ont panel remov ed CHARGED/ DISCHARGED indicator OPEN/CLOSED indicator Operations counter Capac.
V acuum int er r upt er/ operat or Introduction The type 38-3AH3 vacuum circuit br eaker is of drawout construction designed f or use in medium-voltage, metal-clad switchgear . The 38-3AH3 circuit br eaker conforms t o the req uirements of ANSI and IEEE standards, including C37.
V acuum int er r upt er/ operat or Primar y disconnects Figure 10: U pper and lower primary disconnects (outer -phase barrier removed) is a side view of the cir cuit break er with the outer -insulating phase barrier removed to show de t ails of the primary disconnects.
V acuum int er r upt er/ operat or Figure 11: T ype 38-3AH3 vacuum circuit br eaker with int er -phase and outer -phase barriers installed 20.0 40.0 Figure 12: Int errupter/operating mechanism module (sho wn with outer -phase barrier removed) 16.0 - Insulator 20.
V acuum int er r upt er/ operat or The OPEN/CL OSED indicator (58.0), CHARGED/DISCHARGED indicator (55.0) and the operations counter (59.0) ar e located on the fr ont of the mechanism housing (60.0). Circuit-break er pole Refer t o Figure 14: T ype 38-3AH3 vacuum circuit br eaker pole section on page 19.
V acuum int er r upt er/ operat or Figure 14: T ype 38-3AH3 vacuum circuit br eaker pole section 27.0 16.0 - Insulator 20.0 - Pole head 27.0 - Upper -connection terminal 28.0 - Strut 28.1 - Centering ring 29.0 - Lower -connection terminal 29.1 - Flexible connector 29.
V acuum int er r upt er/ operat or Figure 15: S tored-energy operating mechanism 50.1 - Manual-spring charging port 50.2 - Charging-mechanism gear bo x 50.3 - Charging flange 50.3.1 - Driver 50.4 - Spring-charging mo tor (behind limit switches) 50.4.1 - Limit switches 53.
V acuum int er r upt er/ operat or When a tripping command is given, the energy stor ed in the tripping- and contact- pres sure springs is released b y paw l (64.2). The opening sequence is similar to t he closing sequence. The residual f orce of the tripping spring arrests the mo ving contact (36.
When the closing spring has been fully charged, t he crank actuates the linkage (55.1) via control le ver (55.2) f or the closing-spring CHARGED indicator (55.0), and actuates the limit switches (50.4.1) f or interrup ting the mot or supply . At the same time, t he lever (62.
V acuum int er r upt er/ operat or T rip-free functionality Refer t o Figure 15: S tored-energy operating mechanism on page 20, Figur e 17: Operating mechanism section diagram (drawout trip-fr ee link.
V acuum int er r upt er/ operat or Figure 17: Operating mechanism section diag ram (drawout trip-free link age shown) mechanism OPEN, closing spring DISCHARGED 48.0 - Insulating coupler 50.3 - Charging flange 50.3.1 - Driver 53.0 - Close pushbutton 53.
V acuum int er r upt er/ operat or Figure 18: Operating mechanism section diag ram (drawout trip-free link age shown) mechanism OPEN, closing spring DISCHARGED . 62.2 50.3.1 50.3 62.1 62.3 62.5 62.5.1 62.2.2 64.5* 54.1* 62.8* 64.2* 64.3* 63.5* 64.5* 63.
V acuum int er r upt er/ operat or Figure 19: Operating mechanism section diag ram (drawout trip-free link age shown) mechanism CL OSED, closing spring DISCHARGED 62.5.2 - Close latch-pawl 62.8.1 - Spring-return latc h 62.8.2 - T rip-free coupling link (draw bar) 62.
V acuum int er r upt er/ operat or Figure 20: Operating mechanism section diag ram (drawout trip-free link age shown) mechanism CL OSED, closing spring CHARGED 62.5.2 - Close latch pawl 62.8.1 - Spring return latc h 62.8.2 - T rip-free coupling link (draw bar) 62.
V acuum int er r upt er/ operat or Figure 21: Operat or sequential operation diagram Closed voltage applied. Undervoltage device 27 picks up. Spring-charge mo tor (88.0) energized. L3 opens in series with anti-pump rela y (52Y). LS21 and L S22 operate to de- energize spring- charging mo tor .
V acuum int er r upt er/ operat or Figure 22: T ypical elementary diagram 88.0 - Spring-charging mo tor 52a - Auxiliary switch is open when circuit break er is open 52b - Auxiliary switch is closed wh.
V acuum int er r upt er/ operat or Figure 23: Construction of secondary shunt release (shown charged) 23.0 1.0 - Magnet core 3.0 - Housing 6.0 - Mounting holes 7.0 - Magnet coil 9.0 - Magnet armature 11.0 - T ension spring 13.0 - Adjusting (factory-set) screw for 11.
V acuum int er r upt er/ operat or Figure 25: Undervoltage lock/operate selection Figure 26: Capacit or-trip de vice 23.0 - Strik er pin 29.0 - Screw Position A: lock ed Position B: unlock ed (operating position) Cancel the lock f or the under voltage release b y shifting the locking screw (29) fr om A to B.
V acuum int er r upt er/ operat or When this happens, the latch (25.0) loses its support and releases the striker pin (23.0), that is for ced out by the spring (31.0). On the under voltage r elease 3AX1103, the latch (25.0) is held by the loc king pin (21.
V acuum int er r upt er/ operat or Figure 30: MOC switch operating arm on a circuit break er Figure 31: MOC (bo ttom) and T OC (top) switches and as sociated terminal blocks The auxiliar y switch contains both "b" (normally closed) and "a" (normally open) contacts.
Figure 33: Cir cuit-break er compartment (MOC/TOC switch co ver remov ed for pho to) V acuum int er r upt er/ operat or 1. Shutt er-operating link age 2. Shutt ers 3. Racking mec hanism padlock provisions 4. Primar y disconnects (behind shutters) 5. MOC switch (op tional) 6.
T rip-free interlock Figure 32: Cir cuit-breaker inter locks and ground disconnect on pag e 33 shows the devices pr oviding the trip-fr ee interlock function. The purpose of the trip-free interlock is t o hold the circuit break er operating-mechanism mechanically and electrically trip-free.
V ehicle function and operational interlocks A type 38-3AH3 vacuum circuit br eaker is comprised mainly of the vacuum interrup ter/operator module fitt ed to a vehicle. This vacuum inter rupter/operat or module is an integral arrangement of operating mechanism, dielectric system, vacuum interrup ters and means of connecting the primary circuit.
The two plates ar e mounted in alignment and must pass thr ough each other in or der for the cir cuit-breaker vehicle t o enter the draw out compartment. The interlock is coded to test rated v oltage, as well as interrup ting and continuous current ratings.
V acuum int er r upt er/ operat or Figure 35: CL OSED circuit-breaker int erlock mechanism in stor ed-energy mechanism Close-latch lev er Closing-spring release cam Normal operating position T rip-pus.
V acuum int er r upt er/ operat or The spring-dump cam raises the spring-dump interloc k upon insertion of the circuit break er into the compartment, or upon withdrawal fr om the compar tment. The interlock is raised at about the time the front wheels pas s ov er the cubicle sill.
Maint enance Hazardous voltage and high-speed moving parts. Will cause death, serious injury and proper ty damage. Do not by-pas s interlocks or otherwise make int erlocks inoperative. Interloc ks must be in operation at all times. Read instruction manuals, obser ve saf ety instructions and use qualified personnel.
Maint enance The use of unauthorized parts in the repair of the equipment, or tampering by unqualified personnel can result in hazardous conditions, that can result in death, serious injur y or property damage. Follow all saf ety instructions contained herein.
Maint enance Inspection items and tests Primar y-power path checks Cleanlines s check Inspection of primary disconnects St ored-energy operat or -mechanism checks Maint enance and lubrication F astene.
Maint enance Removal from switc hgear Prior to performing an y inspection or maintenance chec ks or tests, the circuit break er mus t be remo ved from t he switchgear . The "Installation checks and initial functional tests" section (ref er to page 8) describes the remo val procedur e in detail.
Inspection of primar y disconnects Figure 38: Primary disconnect in mated position shows the primary-disconnect contact-fingers engaged. When the contacts are mated with t he switchgear primar y-stud assembly , there is f orceful contact distributed ov er a wide area.
Maint enance Figure 39: Operat or mechanism lubrication Klüber L32 or Klüber L32N T ypical for all three-phases 45.
Maint enance Primar y-disconnect contacts (multi- fingered clusters) and secondary- disconnect contacts (strips and fingers) are to be wiped clean, and a film of Siemens contact lubricant (15-172-791-233) applied. Av oid getting contact lubricant on any insulating mat erials.
Maint enance Electrical-control checks The electrical controls of the type 38-3AH3 vacuum circuit br eaker should be c heck ed during inspection to v erify absence of any mechanical damage, and proper operation of the automatic-spring c harging and close and trip circuits.
Maint enance Figure 41: T ypical vacuum interrup ter contact curve 1 2 5 10 20 100 25 50 31.5 40 10 20 50 100 200 100,000 50,000 20,000 10,000 5,000 2,000 1,000 500 Permissible operating-cy cles Breaking current symmetrical value Vacuum int errupters, types VS-30030 and VS-30041 21 19 (40 kA) 18 (31.
Maint enance Electrical close and trip check (control pow er required) A check of the cir cuit-break er control circuits is performed while the unit is still connected t o the switchgear by t he split- plug jumper . This check is made with the circuit br eaker ener gized by contr ol power from the switc hgear .
Maint enance High-potential t ests The next series of tests (vacuum int egrity and insulation) inv olve use of high-voltage test equipment. The cir cuit break er under test should be inside a suitable test barrier equipped with warning lights.
Maint enance Vacuum-int egrity test procedure 1. Obser ve saf ety pr ecautions listed in the DANGER and W ARNING advisories. Construct the proper barrier and warning light system. 2. Ground the frame of the cir cuit break er , and ground eac h pole not under test.
Maint enance 7. Connect all points of the secondar y disconnect with a shorting wire. Connect the shorting wire to the high- pot ential lead of the high-voltage tester and g round the cir cuit-break er housing. Starting with zero v olts, gradually increase the t es t voltage t o 1,500 volts rms, 60 Hz.
Overhaul Introduction The follo wing procedures along wit h the troubleshoo ting charts at the end of this section, pro vide maintenance personnel with a guide to identifying and corr ecting possible malfunctions of the type 38-3AH3 vacuum circuit br eaker .
Overhaul D. Solenoid mounting scre ws must be installed using thread locking adhesive (Loctite #222, Siemens part 15-133-281-007) and primer (Loctite primer T , Siemens part 15- 133-281-005). E. Connect wires t o coils with new "push on" wire t erminals (Siemens part 15-171-600-002).
Overhaul 1.7 Remove bolt (31.2), loc k washer and large washer at stationary cont act of the vacuum interrup ter (24 mm sock et with ext ension). Carefully note location of the conductive spacer between vacuum int errupter and pole support. This spacer has a concave surface that must be handled with care t o avoid damag e.
Overhaul Figure 46: V acuum interrupter replacement illustration 20.0 20.0 - Upper pole-support (pole-head) 28.0 - Strut 28.1 - Centering ring 29.1 - Flexible connector 29.2 - T erminal clamp 29.3 - Spacer (or shoulder) 30.0 - Vacuum int errupter 31.2 - Upper terminal-bolt 36.
Figure 47: Illustration showing r equired t echnique f or fastening terminal-clamp har dware Position of tor que wrench t o avoid undue stressing of mo ving contact (36.1) Holding wrench T erminal clamp (29.2) Vacuum int errupter T orque wrenc h Direction of f orce (P) Spacer (shoulder) (29.
2.9 Tighten upper fastening bolt (31.2) on the upper pole-support (20.0) holding the vacuum interrup ter firmly by its upper insulator and operat e levers (48.6) b y hand to see whe ther the movable contact mov es freely . If any binding or lack of fr eedom is not ed, loosen bolt (31.
Maint enance and troubleshoo ting Sub-assembly Item Inspect for Primar y power path Vacuum int errupter 1. Cleanliness. 2. Cont act erosion. No te: Perform with manual-spring checks. 3. Vacuum integrity . Note: Perform with high-potential t es ts. Primar y disconnects 1.
Maint enance and troubleshoo ting Problem Symptoms Possible causes and remedies Circuit break er fails to close. Closing spring will not aut omatically charge. 1. Secondar y control circuit is de-energized or control cir cuit fuses are blown. Check and energize or replace if neces sary.
Maint enance and troubleshoo ting Problem Symptoms Possible causes and remedies Nuisance or false close Electr ical problem 1. Nuisance or false closing signal to secondar y disconnect 13. Check pro tective r elay logic. Correct as req uired. 2. Closing coil (52SRC) terminal A2 is shor ted- to-gr ound.
Control voltages, ANSI/IEEE C37.06 Close coil T rip coil Spring charging mot or Nominal Range Run (Av er age) 1 Inrush (Peak) Charging Close T rip A 1 A 1 A A Seconds 48 Vdc 36 - 56 28 - 56 11.4 11.4/30 3 8 25 10 125 Vdc 100 - 140 70 - 140 2.1 4.8/7.4 3 4 18 10 250 Vdc 200 - 280 140 - 280 2.
Appendix Continuous current Circuit break er type A 38-3AH3-31 38-3AH3-40 38-3AH3-1500 1,200 800 (364) 850 (387) 800 (364) 2,000 900 (409) 950 (432) 900 (409) 3,000 1,000 (455) 1,050 (478) 1,000 (455) T able 10: T ype 38-3AH3 vacuum circuit breaker w eight in lbs (kg) 1, 2, 3 Footnot es: 1.
Appendix Measured parameter Units Circuit break er type 1 38-3AH3-31 38-3AH3-40 General Nominal voltage class kV 38.0 38.0 Rate d values Rate d volt age Maximum design voltage (V) 2 kV rms 38.
Appendix T able 13: T ype 38-3AH3 vacuum circuit breaker ratings (hist oric "constant MVA" ratings basis) Measured parameter Units Circuit break er type 1 38-3AH3-1500 General Nominal voltage class kV 38.0 Nominal three-phase MV A class 9 MVA 1500 Rate d values Rate d volt age Maximum design voltage (V) 2 kV rms 38.
Appendix T able 14: Remarks 66.
Appendix T able 14: Remarks (continued) 67.
www .usa.siemens.com/energy Published by and copyright © 2010: Siemens AG Energy Sector Fr eyeslebenstras se 1 91058 Erlangen, Germany Siemens Energy , Inc. 7000 Siemens Road Wendell, North Carolina 27591 USA For more inf ormation, contact +1 (800) 347-6659 Order No.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Siemens 38-3AH3 38 kV c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Siemens 38-3AH3 38 kV - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Siemens 38-3AH3 38 kV, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Siemens 38-3AH3 38 kV va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Siemens 38-3AH3 38 kV, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Siemens 38-3AH3 38 kV.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Siemens 38-3AH3 38 kV. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Siemens 38-3AH3 38 kV ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
