Manuel d'utilisation / d'entretien du produit DCA-15SPX4 du fabricant Multiquip
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P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0(02/17/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-15SPX4 60 Hz GENERA TOR.
P A GE 2 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 3 1 NO TE P A GE.
P A GE 4 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) T ABLE OF CONTENTS NO TE MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 WHISP.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL M.
P A GE 6 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M4 X P S 5 1 - A C D e p y T s .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 7 1 DCA-15SPX4 — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T r e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 5 5 ( .
P A GE 8 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Model DCA-15SPX4 Whisperwatt™ Generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 9 1 DCA-15SPX4 — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection.
P A GE 10 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-15SPX4 Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 11 1 DCA-15SPX4 — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended.
P A GE 12 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 13 1 DCA-15SPX4 — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
P A GE 14 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore towing y our generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 15 1 NO TE P A GE.
P A GE 16 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 2. T ypical Generator Grounding Application DCA-15SPX4 — INST ALLA TION.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around.
P A GE 18 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERAL INFORMA TION DCA-15SPX4 Whisperwatt™ Series Familiarization Generator The MQ P ow er Model DCA-15SPX4 is.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 19 1 DCA-15SPX4 — MAJOR COMPONENTS Figure 3. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G .
P A GE 20 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 4. Generator Control Panel DCA-15SPX4 — GENERA T OR CONTROL P ANEL U N V 14 A V HZ WATERTEMP.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 21 1 The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz.
P A GE 22 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 5) is provided with the following: ■ ■ ■ ■ .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 23 1 120 V A C GFCI Receptacle This120 V A C , 20 amp GFCI (Duple x Nema 5-20R) receptacle can be used anytime the generator is in operation. Remember the load output (current) of the GFCI receptacle is dependent on the load requirements of the U , N, and V output ter minal lugs.
P A GE 24 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 11. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the conv enience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 25 1 DCA-15SPX4 — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the generator and equ.
P A GE 26 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GA UGE READING/ TERMINAL P ANEL CONNECTIONS UNV T erminal Output V oltages 240/120V output voltages can be obtained using the Output T erminal Lugs . Use the voltage regulator (VR) to either in- crease or decrease the selected voltage.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 27 1 DCA-15SPX4 — SETUP Figure 17. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean.
P A GE 28 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 19).
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 29 1 Coolant (Antifreeze/Summer Coolant/W ater) KUBO T A recommends antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.
P A GE 30 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position 2 . Place a small amount of battery terminal treatment compound around both batter y ter minals.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 31 1 DCA-15SPX4 — GENERA T OR ST ART -UP PR OCEDURE The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby personnel.
P A GE 32 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR ST ART -UP PR OCEDURE Figure 33. V oltage Adjust Contr ol Knob 7. The generator's AC-voltmeter (Figure 32) will display the generator’ s output in VO L T S .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 33 1 DCA-15SPX4 — GENERA T OR SHUT -DO WN PROCEDURES NEVER stop the engine suddenly e xcept in an emergency . W ARNING - SHUTTING DO WN THE GENERA T OR Normal Shutdown Procedure T o shutdo wn the generator use the f ollowing procedure: 1.
P A GE 34 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , excessiv e carbon buildup in the combustion chamber and high fuel consumption.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 35 1 DCA-15SPX4 — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .
P A GE 36 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — MAINTENANCE T o ensure adequate star ting capability , always ha ve power applied to the generator's internal battery char g er .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 37 1 DCA-15SPX4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 37) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
P A GE 38 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 39 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPX4 — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer .
P A GE 40 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR WIRING DIA GRAM Figure 40. Generator Wiring Diagram.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 41 1 DCA-15SPX4 — ENGINE WIRING DIA GRAM Figure 41. Engine Wiring Diagram.
P A GE 42 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 43 1 ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F .
P A GE 44 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 17 sho wn below f or diagnosis of the generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 45 1 DCA-10SPX4 — TROUBLESHOO TING (PRE-HEA T LAMP CODES) E D O C P M A L S I S O N G A I D E R U L I A F .
P A GE 46 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) N OT E When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper par t to order . QTY . Column Numbers Used - Item quantity can be indicated b y a number , a blank entry , or A/R.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 47 1 P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-15SPX4 WHISPER W A TTGENERA T OR W/KUBO T A V2203-M DIESEL ENGINE 1 T O 3 UNITS Qty .
P A GE 48 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 49 1 DCA-15SPX4 — GENERA T OR ASSY . GENERA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7671000102 ROT O R ASSY ........................................... 1 ......... INCLUDES ITEM W/ * * 1 -1 FIELD ASSY 1 1-2 * 7961025004 RECTIFIER 1 1-3 * 0601822643 SURGE ABSORBER .
P A GE 50 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) CONTROL P ANEL ASSY . DCA-15SPX4 — CONTR OL P ANEL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 51 1 CONTROL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0224005103 CONTROL P ANEL 1 2 0601800455 FREQUENCY METER, 45~65H.
P A GE 52 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) CONTROL P ANEL ASSY . DCA-15SPX4 — CONTR OL P ANEL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 53 1 CONTROL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 26 0027104020 MACHINE SCREW 1 27 0601820663 A UTOM A TIC V OL T A GE REGULA T OR 1 28 0027105015 MACHINE SCREW 4 29 0601815759 TERMINAL BOARD 1 30 0027104020 MACHINE SCREW 2 31 1G38560601 ENGINE CONTROL UNIT .
P A GE 54 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 55 1 DCA-15SPX4 — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 56 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 57 1 DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0924200164 ENGINE, KUBO T A V2203 1 1 A 1711297011 F A N B E L T .
P A GE 58 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 59 1 DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO .
P A GE 60 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — B A TTER Y ASSY . BA TTER Y ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 61 1 DCA-15SPX4 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 62 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 —MUFFLER ASSY . MUFFLER ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 63 1 DCA-15SPX4 —MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1331101113 MUFFLER 1 2 0016908020 HEX HEAD BOL T 5 3 B1334000703 EXHA UST PIPE 1 4 1732612231 GASKET .
P A GE 64 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 65 1 DCA-15SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 66 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 67 1 DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 68 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 69 1 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 26 0016908020 HEX HEAD BOL T 1 6 27 8452023004 CO V ER 1 28 0016908020 H.
P A GE 70 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 —RUBBER SEAL ASSY . R UBBER SEALS ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 71 1 DCA-15SPX4 —R UBBER SEAL ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 72 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 73 1 DCA-15SPX4 — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0840614104 DECAL : GROUND ......................................
P A GE 74 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) TERMS AND CONDITIONS OF SALE — P A R TS P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 75 1 NO TE P A GE.
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE TH E MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Multiquip DCA-15SPX4 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Multiquip DCA-15SPX4 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Multiquip DCA-15SPX4, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Multiquip DCA-15SPX4 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Multiquip DCA-15SPX4, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Multiquip DCA-15SPX4.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Multiquip DCA-15SPX4. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Multiquip DCA-15SPX4 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
