Manuel d'utilisation / d'entretien du produit KHLDV SERIES du fabricant Monessen Hearth
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MODELS: KHLDV400 & KHLDV500 KHLDV SERIES DIRECT VENT GAS FIREPLACE INST ALLA TION AND OPERA TING INSTRUCTIONS READ BEFORE INST ALLING. SA VE THESE INSTRUCTIONS DUE TO HIGH TEMPERA TURES, THE APPLIANCE SHOULD BE LOCA TED OUT OF TRAFFIC AND A W A Y FROM FURNITURE AND DRAPERIES.
2 73D0024 CONTENTS Important Safety Information .......................... 3 Product Features .............................................. 5 Code Approval .................................................. 5 Pre-Installation Information Installing Above 2000 Feet .
73D0024 3 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are less than 42" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5.
4 73D0024 IMPORT ANT SAFETY INFORMA TION Continued from page 3 12. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace.
73D0024 5 PRODUCT FEA TURES AND CODE APPROV AL Off/Pilot/On Knob Figure 1 - KHLDV Series Fireplace • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels.
6 73D0024 PRE-INST ALLA TION INFORMA TION INST ALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations.
73D0024 7 H G D F E A C B A 1 / 2 "o r 5 / 8 " C A G C G A 1 / 2 " or 5 / 8 " FIREBOX FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation require- ments.
8 73D0024 E H J A D L K C F M B I G N PRE-INST ALLA TION INFORMA TION Figure 3 - Fireplace Dimensions FIREPLACE DIMENSIONS DESCRIPTION Key Letter KHLDV400 KHLDV500 Overall Front Width A 44 15/16".
73D0024 9 Y E A B C D F Y X PRE-INST ALLA TION INFORMA TION FIREPLACE LOCA TION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuratio n to be used, framing and finishing details, and whether any optional accessories (i.
10 73D0024 FIREPLACE WA L L COMBUSTIBLE MA TERIAL AREA 6" 5" 3" 2.5" 4.5" 45° 3.5" 3.5" 1" 1.5" 1.5" Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fi re hazard.
73D0024 11 The fireplace must be secured to the floor and/or to framing studs as shown in Figure 6. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wall thickness.
12 73D0024 Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury , property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury , property damage or loss of life.
73D0024 13 VENT INST ALLA TION Figure 7 - Combustible Clearances for V ent Pipe A minimum of 3" clearance to the top is required along horizontal length until fl ue pipe penetrates outside wall.
14 73D0024 VENT INST ALLA TION INST ALLA TION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose.
73D0024 15 V V V V V V V V D L E B C F B B BB B M I A A J H G A Operable Fixed Closed Fixed Closed Opera- ble K A A A G VENT INST ALLA TION Always maintain minimum clearances around vent systems.
16 73D0024 V G G=6" (152mm) F F=6" (152mm) V V G G = Combustible 24"(610mm) Noncombustible 18"(457mm) Combustible & Noncombustible H = 24" (610mm) J = 20" (508mm) V H.
73D0024 17 24" Min. • The maximum number of 90° elbows per side wall installation is three (3). See Figure 11. • A minimum of 24" is required before a 90 ° elbow.
18 73D0024 VERTICAL/HORIZONT AL TERMINA TION CONFIGURA TIONS (continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". See Figures 11 and 12, page 17 . This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
73D0024 19 VENT INST ALLA TION BELOW GRADE INST ALLA TIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level.
20 73D0024 40' Maximum Height 12' Minimum Height 10' Maximum Support Straps Every 3' 24" Min. 24" Min. VERTICAL (THROUGH-THE-ROOF) APPLICA TIONS This gas fireplace has been approved for, • Vertical installations up to 40' (12m) in height.
73D0024 21 10 1 / 2 " 10 1 / 2 " VENT INST ALLA TION INST ALLA TION FOR VERTICAL TERMINA TION 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset.
22 73D0024 ROOF PITCH H (feet) Flat to 6/12 1.0 Over 6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2.0 Over 9/12 to 10/12 2.5 Over 10/12 to 1 1/12 3.25 Over 1 1/12 to 12/12 4.0 *H = Minimum height from roof to lowest discharge oopening of vent.
73D0024 23 Figure 23 - External Regulator with V ent Pointing Down (Propane/LP Only) Use only new black iron or steel pipe. Internally tinned copper or copper tubing can be used per National Fuel Code, section 2.6.3, providing gas meets hydrogen sulfide limits, and where permitted by local codes.
24 73D0024 3" Minimum FIREPLACE INST ALLA TION A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1 / 8 " NPT pressure tapping point should be installed upstream of the appliance. See Figure 24. IMPORT ANT : Install main gas valve (equipment shutoff valve) in an accessible location.
73D0024 25 CHECKING GAS PRES SURE AND ELECTRICAL INST ALLA TION 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately.
26 73D0024 ON OFF OPTIONAL REMOTE WALL SWITCH ON OFF OPTIONAL REMOTE WALL SWITCH PILOT HI L O ON OFF TH TP TH/TP ON OFF RS REMOTE W ALL MOUNTED SWITCH A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall.
73D0024 27 120 V AC 60Hz JUNCTION BOX F actor y Supplied Not Supplied 7. Remove the access covers on the right and left side walls of the firebox toward the front by unfastening the screws.
28 73D0024 OPTIONAL F AN/BLOWER SYSTEM Figure 28 - Blower Access Plates Figure 29 - Blower Access Plates Figure 30 - Assembling Blowers to Access Plates.
73D0024 29 GLASS REMOV AL Figure 32 - Removing Glass Frame Glass Frame Each clamp has a quick spring force. When reinstalling clamps, keep fi ngers clear . CAUTION GLASS FRAME REMOV AL 1. Remove the plate located in front of the glass at the bottom. 2.
30 73D0024 WHITE BLUE BLACK BLA CK BLACK WHITE W HITE LIGHT LIGHT TERMINAL BLOCK JUNCTION BOX RHEOST A T LIGHT FINAL INST ALLA TION ROCK WOOL PLACEMENT 1. Place rock wool on the front burner to provide glowing embers. For best results, pull the rock wool apart into dime size pieces and place on top of burner.
73D0024 31 LOG PLACEMENT 1. Place the rear log over the grate toward the back by positioning the holes over the large pins located at the right and left . When the log is in place, the back surface of the log will come in contact with the light trapezoid deflector.
32 73D0024 Step 4 Step 5 5. Place the upper left log at angle over the rear and the middle logs by matching the indentation on the bottom of the log with protrusion on the rear log. Set the pointed end of the log over the flat surface of the middle log.
73D0024 33 A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
34 73D0024 PILO T O F F P I L O T O N Continued on next page APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray • Electronic sniffer If using a soap and water solution to test for leaks, DO NOT spray solution onto control body .
73D0024 35 T PILO T O F F P I L O T O N O F F P I L O T O N PILO T Figure 37- On Position PILO T O F F P I L O T O N Figure 36 - On/Off/RS Switch OFF ON RS OPERA TING INSTRUCTIONS (MILLI-VOL T) LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace.
36 73D0024 Figure 40 - Pilot Flame Thermopile Thermocouple T urn off gas before servicing fi replace. It is recommended that a quali fi ed service technician perform these check-ups at the beginning.
73D0024 37 CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow.
38 73D0024 TROUBLESHOOTING ST ANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will not light pilot after repeated triggering of piezo.
73D0024 39 TROUBLESHOOTING ST ANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 4. Frequent pilot outage problem. 5. The pilot and main burner extinguish while in operation 6. Glass Soots 7. Flame burn blue and lifts off burner (ghost- ing) A. Pilot flame may be too high or too low, causing pilot safety to drop out A.
40 73D0024 2 9 10 7 3 4 6 1 11 ILLUSTRA TED P ARTS LISTS FIREBOX COMPONENTS AND ACCESSORIES.
73D0024 41 Description Qty KHLDV400 KHLDV500 Standard Features 1 Bulb 2 73D0020 73D0020 2 Bulb Socket 2 73D0019 73D0019 3 Glass Frame Assembly 1 73D1015K 73D0159K 4 Junction Block 1 73D0018 73D0018 5 .
42 73D0024 ILLUSTRA TED P ARTS LISTS 1 2 3 4 5 6 7 8 10 1 1,12,13, 14 ST ANDING PILOT — MILLIVOL T CONTROL 2T 2 I 2C 8.
73D0024 43 ST ANDING PILOT – MILLIVOL T CONTROL ILLUSTRA TED P ARTS LISTS Item Description Qty KHLDV400NV KHLDV400PV KHLDV500NV KHLDV500PV 1 Gas V alve Assembly 1 37D01 17 37D01 18 37D01 17 37D01 18.
44 73D0024 10 9 8 5 6 4 3 2 HOT 1 7 VENT COMPONENTS FOR 5" X 8" ILLUSTRATED PARTS LIST Item Qty/ Box Description Simpson Duravent Selkirk Monessen P/N 11 Horizontal High Wind Termination Cap.
73D0024 45 LOGS ILLUSTRA TED P ARTS LISTS Item Description Qty KHLDV400 KHLDV500 1 Log #1 1 73D0532 73D0134 2 Log #2 1 73D0533 73D0135 3 Log #3 1 73D0534 73D0136 4 Log #4 1 73D0535 73D0137 5 Log #5 1 .
46 73D0024 NOTES NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachu- setts. Any residence with a direct vent product must have a CO detector installed in the residence.
73D0024 47 SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFP A 720 and be ANSI/UL 2034 listed and IAS certi fi ed. 3. SIGNAGE.
48 73D0024 NOTES.
73D0024 49 NOTES.
50 73D0024 NOTES.
73D0024 51 NOTES.
52 73D0024 AUGUST 2008 P/N 73D0024 • Rev . 5 LIMITED LIFETIME WARRANTY POLICY LIFETIME W ARRANTY The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Monessen Hearth KHLDV SERIES c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Monessen Hearth KHLDV SERIES - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Monessen Hearth KHLDV SERIES, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Monessen Hearth KHLDV SERIES va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Monessen Hearth KHLDV SERIES, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Monessen Hearth KHLDV SERIES.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Monessen Hearth KHLDV SERIES. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Monessen Hearth KHLDV SERIES ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
