Manuel d'utilisation / d'entretien du produit Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch du fabricant Meyer
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OPERATORS AND PARTS MANUAL NO. 03-6-TSS-F&R FOR 3200 & 4200 SERIES Manufactured by County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.
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TABLE OF CONTENTS TABLE OF CONTENTS ...................................................................1 MANUFACTURER’S WARRANTY ..........................................................3 INTRODUCTION ...............................................
3200 & 4200 Series - -2– ADJUSTMENTS ........................................................................2 5 ROLLER CHAIN DRIVES ..........................................................2 8 RANGE CONTROL CLUTCH ADJUSTMENT ..................
3200 & 4200 Series - -3– NEW MEYER (FRONT & REAR UNLOAD) FORAGE BOX MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owner’s Registration Form” must be completed in full and promptly returned to Meyer Mfg.
3200 & 4200 Series - -4– INTRODUCTION Congratulations on your purchase of a new Meyer farm equipment product. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer.
3200 & 4200 Series - -5– This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL - LOWING SAFETY INFORMATION.
3200 & 4200 Series - -6– 46-0001-5 46-0001-71 46-0001-35 CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND RE - PLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRACTOR AND FORAGE BOX CONTROLS.
3200 & 4200 Series - -7– SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box.
Across the upper edge of the front unloading unit is a “Warning Push For Emergency Stop” pushbar. By pushing on this bar during front unloading operation only, the forage box will shut down in an emergency. Emergency stop trip cables connected to the “Emer - gency Stop” pushbar extend along both sides and down the front of the forage box.
PRE-OPERATION Be certain your forage box is properly mounted to the running gear. Consult your dealer if you have any ques - tions about the tie down kit from the manufacturer and il - lustrated in the parts listing of this manual. DO NOT fill the cross conveyor unloading area with for - age to get extra capacity.
Your running gear probably has a telescoping tongue for convenience to hitch up. Always back up and lock this tongue in the operating position after hitching. WARNING: YOU MUST OBSERVE ALL APPLI - CABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS.
Truck Mount Forage Boxes Depending on the make and model of truck it may be necessary to install a light converter (MEYER PART #56-0028.) Converter will allow signal lights and brake lights to operate according to DOT lighting standard. Call factory for more information.
3200 & 4200 Series -- 12 – Operating Procedures: See Front Unload “VARIABLE SPEED OPERATION with IOC” Page 15 GEARBOX DRIVE PLATE KEY PART NO.
3200 & 4200 Series -- 13 – REAR UNLOAD DRIVE COUPLER “SET-UP” (PTO OR HYDRAULIC DRIVE) WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRES - SURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS FORAGE BOX.
3200 & 4200 Series -- 14 – Operating Procedures: See “REAR UNLOAD OPERATION” (HYD or PTO) Page 18 HYDRAULIC CHECK VALVE AT REAR OF BOX NOTE: The rear unloading gearbox and hydraulically driv.
FRONT UNLOAD VARIABLE SPEED OPERATION WITH INDEPENDENT OUTFEED CLUTCH FORAGE BOX CONTROL LEVERS W ARNING: NEITHER THE VARIABLE SPEED NOR THE HI-LO RANGE CONTROL LEVER WILL DIS - ENGAGE THE CROSS CONVEYOR. ONLY THE TRAC - TOR PTO, INDEPENDENT OUTFEED CLUTCH, OR EMERGENCY STOP MECHANISM WILL STOP THE CROSS CONVEYOR .
UNLOADING THE FORAGE BOX Pull the forage box into position and park so that the cross conveyor discharge opening is in alignment with the silo filling blower hopper. If the forage box is equipped with a fold down cross conveyor extension, it can be lowered before pulling in front of the blower.
Slow up, but do not stop the VARIABLE SPEED control when shifting to “HI” RANGE. CAUTION: YOU CAN MOVE THE RANGE CON - TROL LEVER TO “HI” FOR CLEAN-OUT AT THE END OF UNLOADING AND YOU MAY ALSO FIND IT TO BE AN APPROPRIATE SPEED SELECTION FOR SMALL OR PARTIAL LOADS.
REAR UNLOAD OPERATION PTO OR HYDRAULIC DRIVE WARNING: MAKE CERTAIN EVERYONE IS WELL CLEAR OF EQUIPMENT BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERI - OUS PERSONAL INJURY OR DEATH. Always park the forage box and unloading tractor in a straight line.
WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. When finished unloading, reduce engine speed to idle and disengage the tractor PTO or hydraulics. Pull the forage box straight ahead to pull the rear door away from the unloaded pile of forage.
-- 20 – LUBRICATION WARNING: DISCONNECT PTO DRIVE SHAFT (OR HYDRAULIC POWER SOURCE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-10 loads) Grease (2) PTO drive shaft universal joints (not illustrated).
END OF CROP CLEANUP AND MAINTE - NANCE Allow box to completely clean out last load of forage. Clean out all forage material from inside the box, roof and on the outside of the box. Clean the front cross con - veyor on the top pan and in the lower pan (chain return) area.
TWO-SPEED OPERATION CONTROL LEVER WARNING: THE RANGE CONTROL LEVER DOES NOT STOP THE CROSS APRON. ONLY THE TRACTOR PTO OR THE EMERGENCY STOP MECH - ANISM WILL STOP THE CROSS CONVEYOR. FAIL - URE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The unloading of the forage box is controlled by the range control lever and the tractor PTO speed.
NOTE: The INDEPENDENT OUTFEED CLUTCH and HI-LO RANGE control levers must be in their “Stop” or “Neutral” positions when engaging and disengaging the PTO drive shaft (or optional hydraulic drive). All forage box control lever selections are to be made while the PTO (or hydraulic) power is in operation.
TWO SPEED LUBRICATION AND MAINTENANCE WARNING: DISCONNECT PTO DRIVE SHAFT (OR OPTIONAL HYDRAULIC POWER SOURCE) BE - FORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RE - SULT IN SERIOUS PERSONAL INJURY OR DEATH. ROLLER CHAIN DRIVES The roller chain drives are tensioned by automatic spring loaded tension blocks.
CLEAN-OUT PANEL Remove clean-out panel on a regular basis to clean out accumulation of foreign material build-up. Keep this area clean for proper cross conveyor chain operation.
A. For Regular Tightening: IMPORTANT AT ALL TIMES OF OPERATION! Correct apron tension occurs when the return main apron slats ride 2" at mid span off of the front pair of wooden slide rails and only one apron slat touches at mid span on the rear pair of wooden slide rails.
A. For Regular Tightening: IMPORTANT AT ALL TIMES OF OPERATION! Correct apron tension occurs when the return main apron slats ride 2" at mid span off of the front pair of slide rails and only one apron slat touches at mid span on the rear pair of slide rails.
ROLLER CHAIN DRIVES All roller chain drives are tensioned by automatic spring loaded tension blocks. RANGE CONTROL CLUTCH ADJUSTMENT With the Range control lever set to “NEUTRAL,” the slid - ing splined jaw clutch should be at midspan between the “LO” and “HI” sprocket clutch jaws on the splined gear cluster shaft.
INDEPENDENT OUTFEED CLUTCH BELT RE - PLACEMENT 1. Move the Independent Outfeed Clutch control lever to “STOP” (up). 2. Extend the PTO drive shaft out straight and lower the tractor end down to ground level. 3. Unlatch and raise the hinged top, front chain shield assembly.
3200 & 4200 Series -- 30 -- This Page Intentionally Blank..
3200 & 4200 Series -- 31 – 3200-4200 SERIES HYDRAULIC REAR UNLOAD COMPONENTS REPAIR PARTS KEY PART NO. QTY DESCRIPTION 1 55-0099 1 Hydraulic Motor 2 55-0083 2 ½” 45° NPSM Swivel 3 831-3816-1.
3200 & 4200 Series -- 32 – PTO REAR UNLOAD DRIVE TRAIN KEY PART NO. QTY DESCRIPTION 1 14-0003-2 AR Flange, 2 Hole, 1 ¼” 2 14-0002-3 AR Bearing, 1 ¼” w/collar 3 14-0003-1 AR Pillow Block Fl.
3200 & 4200 Series -- 33 – PTO REAR UNLOAD DRIVE CLUTCH TRUCK MOUNT ONLY KEY PART NO. DESCRIPTION 1 14-0002-2 Flange, 3-hole, 1-1/4" 2 14-0002-3 Bearing, 1-1/4" w/collar 3 826-1014 1-1.
3200 & 4200 Series -- 34 – FRONT & REAR UNLOAD FORAGE BOX MAIN APRON CHAIN TIGHTENER PRIOR TO 08 SERIAL #’S KEY PART NO. QTY DESCRIPTION 1 25-0215 2 Tightener Assy Mount Angle 2 25-0211 4 .
3200 & 4200 Series -- 35 – TSS UNIT FRAME W/ IOC IF YOUR UNIT IS OPTIONAL RH DISCHARGE, OPPOSITE TO ILLUSTRATION, SPECIFY LISTED PART NO. FOLLOWED BY -RH KEY PART NO.
3200 & 4200 Series -- 36 – TSS CROSS CONVEYOR W/IOC KEY PART NO. QTY DESCRIPTION 1 14-0004 2 Bearing Assembly, 1" 2 10-0008 4 Sprocket, No.55-8 Tooth 3 14-0004-2 8 Flange, 3 Hole, 1" 4.
3200 & 4200 Series -- 37 – FRONT & REAR UNLOAD MAIN APRON KEY PART NO. QTY DESCRIPTION 1 25-0237 3 Rear Apron Shield Brace 2 25-0218-1 1 Right Main Roller Bracket 3 25-0190-1 1 Left Main Rol.
3200 & 4200 Series -- 38 – TWO SPEED CLUSTER DRIVE SPECIFY-RH FOR RH DISCHARGE. ITEMS 15, 28, 29, 40 ARE PARTS OF COMPLETE ASSEMBLY, KEY 44..
3200 & 4200 Series -- 39 – KEY PART NO. QTY. DESCRIPTION 1 17-0001 2 Clutch Shifter Yoke 2 33-0012 1 1-1/4 Dia Retaining Ring 3 10-0006 2 Clutch Sprkt 50C16 1-1/4 Bore 4 15-0001 1 Jaw Clutch 1-1.
3200 & 4200 Series -- 40 – TSS VARIABLE SPEED CLUSTER DRIVE W/IOC SPECIFY-RH FOR RH DISCHARGE. ITEMS 15, 28, 29 & 40 ARE PART OF COMPLETE ASSEMBLY, KEY 46.
-- 41 – TSS VARIABLE SPEED CLUSTER DRIVE W/IOC KEY PART NO. QTY DESCRIPTION 1 17-0001 2 Clutch Shifter Yoke 2 33-0012 1 1-1/4 Dia Retaining Ring 3 10-0006 2 Clutch Sprkt 50C16 1-1/4 Bore 4 15-0001 1.
3200 & 4200 Series -- 42 – IF YOUR UNIT IS OPTIONAL RH DISCHARGE, OPPOSITE TO ILLUS- TRATION, SPECIFY LISTED PART NO. FOLLOWED BY -RH TSS AUGERS & AUGER DRIVE KEY PART NO.
3200 & 4200 Series -- 43 – 3200-4200 SERIES INDEPENDENT OUTFEED CLUTCH DRIVE KEY PART NO . QTY DESCRIPTION 1 23-0081 1 Clutch Drive Idler Shaft 2 35-0016 1 ¼” x ¼” x 2-¼” Key 3 23-0082 .
3200 & 4200 Series -- 44 – VARIABLE SPEED SHIFTER CONTROLS AND EMERGENCY STOP CLUTCH RELATED PARTS KEY PART NO. QTY DESCRIPTION 1 42-0022-1 2 Linkage Bar 2 42-0021 1 Bolt w/chain& Eyelet 3 42-0013 1 Pipe Guide Bracket Asm. 4 16-0031 1 Speed Control Pipe 5 16-0029 1 Speed Control Handle Asm.
3200 & 4200 Series -- 45 – TWO SPEED HI-LO SHIFTER CONTROL KEY PART NO. QTY DESCRIPTION 1 42-0022-1 2 Linkage Bar 2 851-3816-1.25Z 2 Bolt 3/8-16x1.
3200 & 4200 Series -- 46 – UPPER GEAR BOX WITH INPUT SHAFT ASSEMBLY Use #85W140 wt. Gear Lube Oil ONLY. DO NOT USE GREASE FOR LUBRICANT. Superior upper gearbox used on all 04 and later SN’s.
3200 & 4200 Series -- 47 – #19-0015 UPPER GEAR BOX WITH INPUT SHAFT ASSEMBLY Durst upper gearbox used prior to SN’s 04T5201, 04T6201 & 04T2201. For later models see page 46. Use #80-90 wt. Gear Lube Oil ONLY. DO NOT USE GREASE FOR LUBRICANT.
3200 & 4200 Series -- 48 – #19-0024 50:1 RATIO, FRONT, LOWER GEARBOX 3200 & 4200 SERIES KEY PART NO. QTY DESCRIPTION 1 19-0024-1 1 Input Shaft 1” Dia.
3200 & 4200 Series -- 49 – #19-0032 1:1 RATIO, REAR GEARBOX (PARALLEL SHAFT) 3200 & 4200 SERIES Use #80-90 wt. Gear Lube Oil ONLY. DO NOT USE GREASE FOR LUBRICANT.
3200 & 4200 Series -- 50 – #19-0025 25:1 RATIO, REAR GEARBOX 3200 & 4200 SERIES KEY PART NO. QTY DESCRIPTION 1 19-0025-1 1 Input Shaft 1” Dia.
3200 & 4200 Series -- 51 – #18-0117 UNIVERSAL JOINT TELESCOPING ASSEMBLY Walterscheid PTO used on SN 05T2201, 05T5201, 05T6201 and Later, For Earlier Models See Pg.
3200 & 4200 Series -- 52 – #18-0017 12R UNIVERSAL JOINT TELESCOPING ASSEMBLY W/GUARD KEY PART NO. QTY DESCRIPTION 18-0017 1 Joint Assy, 12R Universal #222-17134 1 18-0017-4 1 Joint & Tube Ha.
3200 & 4200 Series -- 53 – #52-0003S STEEL STRINGER TIE DOWN KIT KEY PART NO. QTY . DESCRIPTION 52-0003S 1 Tie Down Kit (Steel Stringers) 1 25-0084 4 Bracket 2 52-0003-1 4 Chain 3 851-3816-1.5Z 4 Bolt, Hex Machine-3/8x1-1/2 4 805-0038-Z 8 3/8 Flat Washer 5 815-3816-Z 4 3/8 Lock Nut 6 851-5013-1.
3200 & 4200 Series -- 54 – #52-0001TK TSS 12" OPTIONAL EXTENSION KIT (Regular LH Unloading) KEY PART NO. QTY DESCRIPTION 52-0001TK 1 TSS Optional Extension Kit 1 24-0068 1 Shield, Cross Apr.
3200 & 4200 Series -- 55 – #52-0019-PKG HIGHWAY LIGHT PACKAGE KIT KEY PART NO. QTY DESCRIPTION 1 56-0009 1 7-Way “Stor-A-Way” 2 56-0005 1 Coil Cable Assembly 2a 56-0012 1 7-Contact Plug End .
3200 & 4200 Series -- 56 – 3200 SERIES BOX PARTS.
3200 & 4200 Series -- 57 – KEY PART NO. DESCRIPTION 1 100-9995-18 16' Side Panel, 20GA. X 40-3/4 Alu - minized 100-9995-17 18' Side Panel, 20GA.
3200 & 4200 Series -- 58 – 4200 SERIES BOX PARTS.
3200 & 4200 Series -- 59 – KEY PART NO. DESCRIPTION 1 100-9990-6-1 16' Side Panel 20GA. X 40-3/4" Painted 100-9990-8-7 18' Side Panel 20GA. X 40-3/4" Painted 100-9990-57 20' Side Panel 20GA. X 40-3/4" Painted 100-9990-97-2 22' Side Panel 20GA.
3200 & 4200 Series -- 60 -- GATE 3100/3200/4100/4200 BOX KEY PART NO. DESCRIPTION 4200-GATE Gate Delay Closing Option 1 25-8092-1 Gate Regulator Top Shaft 2 25-8095 Oil Reservoir Assembly 3 25-809.
3200 & 4200 Series -- 61 -- OPTIONAL HYDRAULIC DRIVE KEY PART NO. QTY DESCRIPTION 1 55-0099 1 Hydraulic Motor T-Series 2 823-.25-5Z 2 Hitch Pin Clip, 1/4 x 5" 3 25-0280-1 1 Hydraulic Clutch Bottom Bracket Brace 4 25-0283 1 Stationary Hydraulic Motor Bracket Assy.
3200 & 4200 Series -- 62 – MEYER FRONT & REAR FORAGE BOXES “TROUBLE SHOOTING” SYMPTOM PROBLEM SOLUTION AUGERS Augers shake or chatter. Under load, augers do not start in 1st or 2nd notch Stiff roller chains - dry. Loose roller chains. Worn sprockets/chains.
3200 & 4200 Series -- 63 – Manufactured by: Meyer Mfg. Corp. County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.
3200 & 4200 Series -- 64 -- This Page Intentionally Blank.
3200 & 4200 Series -- 65 -- This Page Intentionally Blank.
B.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Meyer Front and Rear Unload Forage Boxes with Indpendent Outfeed Clutch ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
