Manuel d'utilisation / d'entretien du produit HX300L du fabricant Hyundai
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H y u n d a i R o b o t Manipulator Maintenanc e Manual - HX 200 L , H X20 0L -200 0, - HX 300 , HX3 00L , - HX 400 HX300060301MME2.
The information presented in the manual is the propert y of HHI. A n y copy or even p artial is not allowed without prior written authorization from HHI. It may not be provided to the third p arty , nor us ed for any other purpose s. HHI reserves the right to modify without prior notification.
i Content s 1. S afety.......................................... .................................................. 1-1 1.1. Introducti on ............................................................................................ 1-2 1.2. Relev ant Safety Regul ations .
Cont ents ii 2.5. Axi s Identification ................................................................................. 2-11 2.6. Details o f Wrist Ax is Attachment Surface ............................................ 2-12 2.7. Details of Upper 1 st ARM Attachm ent Surface .
iii 5.1.8. A1 Frame - Gear Box ........................................................................ 5-14 5.1.9. Wrist - Gear B ox ............................................................................... 5-15 5.2. Battery Replacement .......
Cont ents iv List of Figures Fig 1.1 Recommended Size for Fence and Gate Hole (Square Gate) ..... .... 1-8 Fig 1.2 Recommended Size for Fence and Gate Hole (Slot Gate) ..... ......... 1-8 Fig 1.3 Placement of Peripheral Equipment and Operator ... ....
v Fig 6.2 Enc oder Reset Connec tor.............................................................. 6-18 Fig 8.1 Manip ulator Con figuration ................................................................ 8-2 Fig 8.2 Motor a nd Brake w iring connecti on No.
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1. S afet y 1-1 1. Safety 1 Safety.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 1. Safety 1.1. Introduction The main pu rpose of this chapter is to describe the safety precautions for u sers and operators who repair and manipulate the industrial robot.
1. S afet y 1-3 It is applied to the 6-axis industrial robot used by insta lling on the surface of wall or plane (axes addable). It is also appropriate for controlling operation in the dotted section or consecutive section.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-4 1.2. Rele v ant Safe ty Regulations The robot is designed a s per I SO10218.Jan. 1 992 , safet y standards fo r indust rial robots, and furthermore in comply w ith ANSI/RIA 15 .06-1999 regulations. 1.3.
1. S afet y 1-5 1.4. Safety Related Nameplate 1.4.1. Safety Marking For the purpose of ef fective safe ty instructions, the fo llowing safety symbo ls a re used in this manual.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-6 1.4.2. Safety Nameplate Identification plates, warning label an d safety symbo ls are attached to t he robot and to the inside and outside of control panel.
1. S afet y 1-7 1.5. Definition of Saf ety Functions Emergency S top Func tion - IEC 204-1,10,7 There is one emergency stop button on t he controller and teaching pendant respectively. If necessary, additional eme rgency buttons should be able to connected to the robot's safety chain circuit.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-8 1.6. Inst a llation 1.6.1. Safety Fence Install safety f ence against the possible collision between the robot and workers, so that no worker may approach the robot .When operators or other personnel enter the robot's working e nvelope by accident, it ma y cause an a ccident.
1. S afet y 1-9 ② The safety fence should be a fixed type in principle, using harmless materials that do not have any broken surface or projecting part. ③ Install th e safety f ence with an entrance gate, and register the safety plug at the gate so that it does not open un less pulling the plug out.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-1 0 1.6.2. Placeme nt of Robot & Pe ripheral Equ ipment (1) Make sure t hat the power su pply is off before operating, when connectin g the primary power of controller or periph eral equipment.
1. S afet y 1-1 1 (5) Make sure that the robot manipulator and the wiring and p iping of co ntroller , interlock pa nel, and timer should not be placed in t he way o f operator's working range so that they would not be directly stepped on by FORK and LIFT .
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-1 2 1.6.3. Inst alling the Robot Install the robot a s p er the p lanning and layout which has b een p rev iousl y reviewed and studied f or its op timized per fo rmance a nd functionality.
1. S afet y 1-1 3 (3) Install at the ambient temperature ranged 0~45 ℃ . (4) Secure suf f icient space fo r the easier disassembly and maintenance. (5) Install safet y f ence with a gate, and p rohibit any pe rson from entering the robot's working envelope.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-1 4 1.6.4. S p ace for Robot Inst allation Install robot after securing suf ficient space for m aintaining t he robot manipulator , Hi4a controller , and other periphe ral equipment.
1. S afet y 1-1 5 1.7. Safety Operati on for Robot Handling Follow the safety instruction s to prevent any accidents. Don't modify nor ignore safet y devices or circuits at any time, and be careful of electric shock. All the normal operations in an automatic mode must be performed outside of the safety f ence.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-1 6 (9) Operators must pull the safety plug ou t, and e nter the safety f ence with the plug. (10) Do not use any devices causing noise in and around the teaching area.
1. S afet y 1-1 7 T able 1-2 S tate of robot stop No. St ate of Robot Drive Power A ccess 1 Pause (Minor failure, Pause switch) ON X 2 Emergency stop (Major failure, Emergency stop switch, Safety gate.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-1 8 1.7.2. Safety Precautions for Operating Test In case of operating test, e rrors in d esign or teaching and inferiority in ma nufacturing are possibly se en in the entire system such as teaching program, jig , and sequence.
1. S afet y 1-1 9 1.7.3. Safety Precautions for A utomatic Operation (1) W hile posting a sign [Do Not Ente r During Operation] up the safet y fence gate, ask the o perators not to enter during operation. If t he robot stops, you may enter the safety fence under your full understanding of the situation.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 0 1.8. Safety Precauti ons for A ccess to Safet y Fence Robots a re very powerful and heavy even at its low speed. W hen entering the safety fence, one must observe the relevant safety regulations of its pertinent country.
1. S afet y 1-2 1 1.9. Safety Precauti ons for Mainten ance and Rep air 1.9.1. Safety Precautions for Hi4a Co ntroller Maintenan ce and Rep air (1) Maintenance and repai r of t he robot m ust be p erformed by the personnel who was duly trained in the spe cial maintenance training co urse and has a good knowledge of maintenance.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 2 1.9.2. Safety Precautions for Robo t System & Manipulato r Maintenanace (1) Refer to the safety precautions fo r Hi4a controller maintenance and repair . (2) Perform your maintenance and repair for the robot system and man ipulator , following the indicated procedures.
1. S afet y 1-2 3 1.9.3. Necessa r y Actions after Mainten ance and Repair (1) Check if the cables or p arts of controller are properly connected. (2) After maintenance is completed, carefully check that no tools are left a round or inside of the controller and man ipulator .
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 4 1.10. Safet y Functions 1.10.1. Operat ing a Safety Circuit EM1 ASG1 T P E N 1 LS1 M a n 1 A ut o 1 MOTOR POER ON MSHP1 C o n ta c t o r M S H P 1 M.
1. S afet y 1-2 5 MOTORS OFF mode indicates that drive power is rem oved from the robot's motors and the brakes are applied. The status of the switches is displayed on t he teach pendant. (Refer t o the I/O monitoring screen of "SERVICE" m enu, 『 Hi4a controller operation manual 』 .
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 6 1.10.2. Emergency stop An emergency stop should be activated when people o r equipmen t is located at the dangerous area. Th e emergency st op buttons are loca ted both on the control panel and on the teaching pendant.
1. S afet y 1-2 7 (1) Emerge ncy stop for control pa nel and teach pendant (Basic) The emergency stop swi tch is on the control p anel and teach pendant of the controller.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-2 8 (2) Emerge ncy stop of ex ternal system External eme rgency stop device (button etc.) can be co nnected to the safety electric circuit in a ccor dance with applied standard for the emergency stop circuit.
1. S afet y 1-2 9 1.10.3. Operat ing Speed T o t each the robot, the operating mod e switch must be in a MANUAL mode. Th en the maximum speed of robot is limited to 250mm/s.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-3 0 1.10.5. Restricting the working Env elope W hen the robot is n ot necessary to re ach certain area for specific ap plications, working en velope of the robot can be lim ited to secure the sufficient safety working area.
1. S afet y 1-3 1 1.11. Safet y Related to End Effe ctors 1.11.1. Grippe r (1) W hen a gripper is used to grip a workpiece, there should be s afety precautions for unexpected dropping of the loaded workpiece.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-3 2 1.11.2. T ool / Workp iece (1) It must be p ossible to repla ce tools such as milling cutters in a safe manner .
1. S afet y 1-3 3 1.12. Liabilities The robot system h as b een bu ilt in accordance with the latest technical standards and approved safety rules. Nevertheless, the serious accidents such as death or personal injury still may take place d ue t o the collision bet ween t he robot system and peripheral equipment.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 1-3 4 Users must take the full responsibility fo r an y accident caused by their ne gligence or non-observance of t hese instructions.
2. S peci fi cati ons 2-1 2. S pecifications 2 S pe cifications.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-2 2 . S pecifications 2.1. Robot Ma chinery Par t Specif ication No . Serie s Name Rated Payload Robot T YPE HX3 00 * - * FIg 2.
2. S peci fi cati ons 2-3 2.2. Locatio n of Robot Ident ification Plate The model name, serial number, and manufacturing date of robot are written down in the name plate.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-4 2.3. Basic Specifications T able 2-1 Basic S pe cifications for Models Item S pecification Model HX300 HX400 HX200L HX200L -2000 HX300L Construction Articulated Degree of freedom 6 Drive sys tem AC servo system S Swivel ± 3.
2. S peci fi cati ons 2-5 Item S pecification Model HX300 HX400 HX200L HX200L -2000 HX300L R2 Rotation 2 1668 N·m (170 kgf ·m) 1960 N·m (200 kgf·m) 1290 N·m (131.5 kgf·m) 1668N·m ((170kgf ·m) B Bending 1668 N·m (170 kgf ·m) 1960 N·m (200 kgf·m) 1290 N·m (131.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-6 2.4. Robot D imension and Working En velope Fig 2.3 Robot Dimension and Working Envel ope : [HX300].
2. S peci fi cati ons 2-7 Fig 2.4 Robot Dimension and Working Envel ope : [HX400].
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-8 Fig 2.5 Robot Dimension and Working Envel ope : [HX200L].
2. S peci fi cati ons 2-9 236 R 1 1 8 5 . 9 R 7 6 7 R 6 2 4 . 9 410 786 720 540 900 1000 R 1 1 1 2 . 3 150 1186 1490.8 3250.3 851.2 2278 300 3073.2 2000 200 Fig 2.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-1 0 Fig 2.7 Robot Dimension and Working Envel ope : [HX300L].
2. S peci fi cati ons 2-1 1 2.5. Axis Ide ntification T able 2-2 Axis Motion A x is Name Operation Teaching Pendant Button S Arm Swivel LFT(S+) RHT(S-) H Arm Forward and Backward BWD(H+) F W D(H-) V A.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-1 2 2.6. Det ails of Wrist Axis Att ac hment Surface W hen attaching the operating tool to the mechanical interface of robot's wrist f lange, fasten it with a bolt at P.C.D. 125. Fig 2.9 Details of Wrist Axis Attachment Surface : [HX300/400/300L] 2-Ø10H7 D.
2. S peci fi cati ons 2-1 3 2.7. Det ails of Up per 1 st A RM A tt a chment Surfa ce There is a Tap in upper 1 st ARM to attach peripheral equipment. Attach peripheral equipment within the range marked as . ▦ [Attention] Attach peripheral equipment to the upper side of the 1st ARM, or to only one side of upper axis V.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-1 4 2.8. Applicati on Wiring and Inspe ction Wiring Diagr am There a re air unit and connector to connect the additional equipment to the robot manipulator. Application connectors are indicated as follows.
2. S peci fi cati ons 2-1 5 2.8.1. Det ails of Customer App lication Connectors [Encoder Connector] CONNECTOR<2> C ONNECTOR<3> CONNECTOR<1> Fig 2.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 2-1 6 2.9. Restricting the Working Envelope W hen installing the robot, take into account that the working envelope can be adjusted freely within the entire working envelope.
3. I nstr uc tion s 3-1 3. Instructions 3 Instructions.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-2 3. Instructions 3.1. Robot Compo nent Name The following [Fig 3.1] and [Fig 3.2] show and name each component of the robot. Fig 3.1 Identification of Robot Components T able 3-1 Components name No. Component Name No.
3. I nstr uc tion s 3-3 3.2. Location of Saf ety Nameplate In orde r to prevent any accidents, safety m arking plates such as [Fig 3.2] is at tached to the robot. Do not remove or replace it unneccessarily. HYUNDAI WARNING 4-M24 EYE BOLT HANDLING WIRES(4 pcs) Length : 3.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-4 3.3. How to operate 3.3.1. Using Crane EYE BOL T 4-M 24 Hos e for prot ectio n Len gth : 3.5 M 4 Ha ndli ng W ires Len gth : 3.
3. I nstr uc tion s 3-5 Fig 3.4 How to T ransport: Using crane [HX200L/300L] The following lift ing instructions are valid for a "naked" robot. If a dditional equipment is put on the robot, the center of gravity may change and make lifting dangerous.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-6 3.3.2. Using Forklif t T ruck Loading Capa city minimum 3ton Fig 3.5 How to T ransport : Using Forklift T ruck [HX 300/ 400/200L/200L-2000/300L] Forklift may be u sed f or transpo rting the robot m anipulator .
3. I nstr uc tion s 3-7 3.4. How to Inst all NOTE: Before st arting to unpack and install the robot, read the safety regulations and other instructions very carefully .. W a rning: The installation sha ll be made by qualified installation personnel a nd should conform to all national and local codes.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-8 3.4.2. Inst allating the Rob ot Manipulator The manipulator must be f irmly fixed with eight M20 bo lts.
3. I nstr uc tion s 3-9 3.4.3. Dimension of Inst all ation Su rface Fix the swivel base for robot's installation. Refer to [Fig 3.6] for the dimension.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-1 0 3.4.4. A c curacy of Inst allati on Su rface The d egree o f f latness f or t he four attachment plate sur faces should safisty th e specification. Use a shim, if necessary. The re st of the surface mu st be flat within ±2mm.
3. I nstr uc tion s 3-1 1 3.5. Allow able Load of Wrist A xi s The load, which will be applied to the mechanical interface of robot's wrist a xis, is restricted by allowable weight, allowable load torque and allowable moment of inertia.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-1 2 A ll owable Moment of Inertia T able 3-4 Allowable Moment of Inertia A ll owable Load T orque Robot Model R2 Axis Rot a tion B A xis Rot ation R1 A xis Rot ation HX300/300L 150kg·m²(15.3kgf·m·s²) 30 kg·m²(3.
3. I nstr uc tion s 3-1 3 Allowable position of the center of gravity from the center of A xis B (The center of B axis is on the same axis of this rob ot, and the value of the allowable loa d torque and allowable m oment of inertia of B and R2 axes are the same.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-1 4 ■ T o rque Map Fig 3.8 Wrist Axis T orque Mapping:[HX300/300L] Fig 3.9 Wrist Axis T orque Mapping : [HX400].
3. I nstr uc tion s 3-1 5 Fig 3.10 Wrist Axis T orque Mapping : [HX200L].
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 3-1 6 3.6. Recommended St andy Posture Selecting a good standby posture can save energy and reduce motor temperature. If the t ool is positioned as the f igure below, the load on H and V-ax es may be minimized.
4. I nspe ct ion 4-1 4. Inspection 4 Inspection.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 4-2 4. Inspection This chapter provides the instructions for regular in spection and overhaul necessary for the prolonged lifetime of robot performance. 4.1. Inspection Item and Period Inspection is positively nece ssary to cont inue and maintain the h ig h performance of robot for long-term operation.
4. I nspe ct ion 4-3 4.2. Inspection Item and Period T able 4-2 Inspection Items and Periods Inspection Interv als No. Daily 3 mothns 1 year Inspection Items Inspection method S ta ndards Remark Robot.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 4-4 Inspection Interv als No. Daily 3 mothns 1 year Inspection Items Inspection method S ta ndards Remark Axix S, H, V 7 ○ Reduction gear Check the abno.
4. I nspe ct ion 4-5 4.3. Inspection of M ain External B olt s The recommended bolt torque is shown in [Fig 4.1]. Apply th e appropriate torque, where required, usin g the t orque wrench and place the paint marking w here the ch eck-up is completed T able 4-3 Inspection part for main bolts No.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 4-6 Fig 4.1 Inspection Part for Main Bolts [HX300/400/300L].
4. I nspe ct ion 4-7 4.4. Inspection of Wrist Backlash Check a d iversion b y forcing the end-effector (End Effector : spot gun, hand device, etc.), which is attac hed to th e vertical hem of W rist, in the direction of back and forth, right and left, and up and down.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 4-8 4.5. Inspection Inter nal Wiring Flexible cables are used fo r internal wiring o f robot manipulator. However, when a n internal cable is broken or crushed, the robot may malfunction. Therefore, regular inspection is required.
4. I nspe ct ion 4-9 4.5.2. Inspection Part Inspe ction p art Fig 4.3 Cable Inspection Parts : [HX300/400/200L/200L-2000/300L].
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5. M aint en ance 5-1 5. Maintenance 5 Maintenanc e.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-2 5. Maintenance 5.1. Grease Repleni shment/Replac ement ① Befo re st arting to grease, remove the plug from the grease outlet. ② W henever possible, avoid u sing a co mpressed-air pump, p owered by the factory air supply .
5. M aint en ance 5-3 5.1.1. S-A xis Reduction Gear ■ Grease Repleni shment ① Remo ve the grease outlet plug. ② Inject the grease into the grease inlet using a gr ease gun. ③ Attach the outlet plug with seal tape. ■ Grease Replac ement ① Remo ve the grease outlet plug.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-4 5.1.2. H-A xis Reduction Gear ■ Grease Repleni shment ① Make the H-Axis Arm vertical fo r ground.(H:90°-Floor T ype, H:0°-Shelf T ype ) ② Remo ve the grease outlet plug. ③ Inject the grease into the grease inlet using a gr ease gun.
5. M aint en ance 5-5 ■ Grease Replac ement ① Make the H-Axis Arm vertical fo r ground.(H:90°-Floor T ype, H:0°-Shelf T ype ) ② Remo ve the grease outlet plug. ③ Inject the grease into the grease inlet using a gr ease gun. ④ The grease replacement is complete when new grease appears in t he outlet port.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-6 5.1.3. V - A xis Reduction Gear ■ Grease Repleni shment ① Make t he V -Axis Arm horizontal for ground.(V :0°-Floor T ype, V :-90°-Sh elf T ype ) ② Remo ve the grease outlet plug. ③ Inject the grease into the grease inlet using a grease gun.
5. M aint en ance 5-7 ■ Grease Replac ement ① Make the V -Axis Arm horizontall f or ground. (V :0°-Floor T ype, V :-90°-Shelf T ype ) ② Remo ve the grease outlet plug. ③ Inject the grease into the grease inlet using a grease gun. ④ The grease replacement is complete when new grease appears in t he outlet port.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-8 5.1.4. R2-A xis Reduction Gear ■ Grease Repleni shment ① Prepare a grease nipple A-PT1/4. ② Remo ve the grease outlet plug. ③ Remo ve the grease inlet plug and inst all grease nipple A-PT1/4. ④ Inject the grease into the grease inlet using a grease gun.
5. M aint en ance 5-9 5.1.5. B-A xis Reduction Gear ■ Grease Repleni shment ① Prepare a grease nipple A-PT1/8 and then Make the R2-Axis 0°degree. ② Remo ve the grease inlet plug and inst all grease nipple A-PT1/8. ③ Make the R2 -Axis -90°degree and then Remov e the grease outlet plug.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-1 0 ■ Grease Replac ement ① Prepare a grease nipple A-PT1/8 and then Make the R2-Axis 0°degree. ② Remo ve the grease inlet plug and inst all grease nipple A-PT1/8. ③ Make the R2 -Axis -90°degree and then Remov e the grease outlet plug.
5. M aint en ance 5-1 1 5.1.6. R1-A xis Reduction Gear ■ Grease Repleni shment ① Remo ve the grease outlet plug. ② Inject the grease into the grease inlet using a grease gun. ③ W ipe the outlet port with a cloth and att ach the outlet plug with seal tape.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-1 2 ■ Grease Replac ement ① Remo ve the grease outlet plug. ② Inject the grease into the grease inlet using a grease gun. ③ The grease replacement is complete when new grease appears in t he outlet port.
5. M aint en ance 5-1 3 5.1.7. Bearing Jo int Part s ■ Grease Repleni shment ① Prepare a grease nipple A-PT1/8. ② As ne cessary , remove grease inlet plug and install grease nipple A-PT1/8. ③ Inject the grease into the grease inlet using a grease gun.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-1 4 5.1.8. A 1 Frame - Gear Box ■ Grease Repleni shment ① Prepare a grease nipple A-PT1/8. ② Remo ve the grease outlet plug. ③ Remo ve the grease inlet plug and inst all grease nipple A-PT1/8. ④ Inject the grease into the grease inlet using a grease gun.
5. M aint en ance 5-1 5 5.1.9. W r ist - Gear Box ■ Grease Repleni shment ① Prepare a grease nipple A-PT1/8. ② Remo ve the grease inlet plug and inst all grease nipple A-PT1/8. ③ Inject the grease into the grease inlet using a grease gun. ④ Remo ve grease nipple A-PT1 /8 from grease inlet port.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-1 6 5.2. Batter y Replacement The position d ata of each axis is p reserved by the backup batte ries. T he batteries need to be replaced every two years. T o rep lace batteries observ e the following procedure.
5. M aint en ance 5-1 7 Attention Do no t dipose the batteries. Dispose of t he battery with ind ustrial waste acoording to t he laws and other rules i n the count ry where the controller is installed. Do not recharge the batteries, o therwise batteries may result in exploding or everheating.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-1 8 5.2.1. Instruct ions for Battery Storage ① Do not keep the batteries at a high tempe rature and humidity .
5. M aint en ance 5-1 9 5.3. Internal Wiring Replacement cycle of internal wiring depends on follows. Contin uous operation Ope rating speed Atmosp here/environment Inspect on a regular basis,every three months and check any damage on the cables or cable protect spring.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 5-2 0 5.3.1. W iring Connection Diagram Refer to [Fig 5.1] for part symbols of the internal wiring. BJ1 BJ2 CN S-Axis MOTO R Brake REVISI ON CODE( A, B, C.
5. M aint en ance 5-2 1 Fig 5.2 W iring connection diagram : [HX300/400/200L/200L -2000/300L].
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6. T robl es hoot ing 6-1 6. T robleshooting 6 T roble shoo ting.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-2 6. T robleshooting 6.1. T roublesh ooting Proce dure If a failure occurs during robot's operation, but it does n ot stem f rom the controller, i t must be caused by damage on mach ine parts. The way to trou bleshoot as quick a nd easy as possible sh ould be t o diagnose the problem.
6. T robl es hoot ing 6-3 6.2. T rouble S ymptoms an d Possible Cause s As shown in [table 6-1], there may be many parts as the cause of one phenomenon.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-4 6.3. Diagnostics an d Resolutions f or Major Part s Failure 6.3.1. Fu lcrum Bearings Vibration, a bnormal sound and overloads are o bserved when a fulcrum bearing is damaged. W hen the Nut holding bea rings become s loose, bearing play occu rs.
6. T robl es hoot ing 6-5 6.3.2. Red uction Gear Vibration and abnormal sound will be occurred when a reduction gear is damaged. In this case, it causes overload and abnorma l deviation disturbing normal operation. Sometimes overheating m ay result. T he robot ma y also becom e completely immovable, or a position offset error may occur.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-6 Resolution ① Replace the reduction gear . ② Replace the entire wrist section. (The replacement of entire wrist should be a quick and re liable.
6. T robl es hoot ing 6-7 6.3.3. Brakes In case of brakes failure, each axis possibly drops with the m otors [OFF]. Or, in reverse, brakes po ssibly op erate even with t he motors [ON]. The latter cause s overload and noise. W hen intending to operate the entire robot without the motors [ON], operate it with the brake release switch [ON].
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-8 6.3.4. Motor Motor failure cau ses abnormal operation of robot such as staggering at stop, irregular twitching and noise in operation.
6. T robl es hoot ing 6-9 6.3.5. Enco der Position offset, malfunction, an d out of control movement a s well as stagg ering at stop, irregular twitching may occur when t he Encoder is in bad condition.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-1 0 6.4. Motor Replace ment W a rning: W hen motor is separated, the ARM will drop due to its built-in brakes inside the motor for h olding robot's posture.
6. T robl es hoot ing 6-1 1 Fig 6.1 How to prevent dropping of ARM Axis H & V W a rning: In this work, there is a part performed with th e motor [ON]. Therefore, perform the work in pairs. An observer must a lway s be ready to activate an emerg ency stop .
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-1 2 6.4.1. Necessa r y T ools and Part s T able 6-3 Necessary T ools T ool Name A x is Name Pa rt No.(Model) Remark S, H, V M12 T orque wrench (Lock typ.
6. T robl es hoot ing 6-1 3 6.4.2. Ho w to Rep lace Motor (1) Put the co ntroller into T EACH mode and se lect moto rs [ON]. W hen t he motors [On] state cannot b e obtain ed, check the respective ARM is f irmly fixed while supporting it to prevent dropping.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-1 4 W arning Before encoder correction, check motor connections, w ith motors [ ON], while pressing the Enable switch for 2~3 seconds. (13) Perform the encoder calibration about the a xis whose m otor is repla ced.
6. T robl es hoot ing 6-1 5 6.5. Encoder Zer o Setting It is necessary to re set the origin when encoder data has been corrupted due to some problems and when the motor is replaced. Level and Block is adop ted as the po sition setting method for ea ch axis.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-1 6 6.5.1. Zero Sett ing ① Put the controller into TEACH mode and select [MOTORS ON]. If you can not select MOTOR On due to abnormality , set the o rigin position of the robot b y using the brake release switch.
6. T robl es hoot ing 6-1 7 6.5.2. Enco der Reset ① Turn t he controller power [ON] for 3 minutes, and then turn it [O FF]. ② T ake of f the rear cover of the robot. (Check the batteries/encoder backup batteries are well conneceted.) ③ Turn t he controller power [ON].
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-1 8 Fig 6.2 Encoder Reset Connector.
6. T robl es hoot ing 6-1 9 6.5.3. Co nfirming the Reset W a rning This operation is used to verify an encoder reset was performed correctly. Note this procedure is different from 『 E ncoder Calibration 』 which determines encoder data from basic posture of the robot.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 6-2 0 6.5.4. Enco der Calibration(D at a input) and Selection IT is necessary to comp ensate encoder data f or the basic position of each axis. Refer to 『 Encoder calibration 』 in the Controller Manual for details.
7. R ecom me nded Spa re Part s 7-1 7. Recommend ed S p are Part s 7 Re co m me nd ed Spa re Pa rts.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 7-2 7. Recommen ded S pare P art s The recommended spare parts f or ro bot a re as follows. Please check robot serial number and manufacturing date when purchasing, and contact our seriv e office.
7. R ecom me nded Spa re Part s 7-3 Manufacturer Per Unit Category Part Name S pecification A pplicable Model Use Rec. A pplicati on HHI C R V Reduction gear R13-212052-00 HX300/400/300L 1EA 1EA Axis .
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 7-4 T able 7-2 S pare Parts List Ⅱ Manufacturer Per Unit Caterogy Part Name S pecification A pplicable Model Use Rec.
7. R ecom me nded Spa re Part s 7-5 T able 7-3 S pare Parts List Ⅲ Manufacturer Per Unit Category Part Name S pecif ication A pplicable Model Use Rec.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 7-6 T able 7-4 S pare Parts List Ⅳ Part Name Manufacturer Per Unit Category S pecificatio n Dwg. No. A pplicable Model Use Rec.
7. R ecom me nded Spa re Part s 7-7 T able 7-5 S pare Parts List Ⅴ Part Name Manufacturer Per Unit Category S pecification Dwg. No. A pplicable Model Use Rec.
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8. I nter na l Wi ring Di agra m 8-1 8. Internal Wiring Diagram 8 Internal Wiring Diagram.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 8-2 8. Internal Wiring Diagram Internal wiring is shown in a connection diagram per unit, and thus utilize it to inspect and replace the wiring.
8. I nter na l Wi ring Di agra m 8-3 8.2. Wiring Diagram (BK) (BK) (GN) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (GN) (BK) (BK) (BK) (BK) (GN) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) (BK) BA3 BA2 TS3 TS MB BA1 [1] ETFE 2.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 8-4 (BK) (BK) CNR02 g N c ( ) ( ) ( ) ( ) C F T ( ) ( ) V42 W41 W42 U41 V41 U42 TS5 G BA5 TS4 MB W51 W52 V51 U52 V52 U51 (BK) (GN) (BK) (BK) TS3 TS4 G BA4.
8. I nter na l Wi ring Di agra m 8-5 [11] KV 0.3sq/0.1m (WH) [10] KV 0.3sq/0.22m RST ---> (RD) [9] KV 0.3sq/0.15m (WH) [8] KV 0.3sq/0.1m (BU) After soldering, After soldering KV0.3 & shield wires together, Cover heat contraction tube Bundle 6ECE wires & pressure in contact.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 8-6 P5E---> (BU) M5E---> (WH) (BK) (BU) (OG) (GN) (YE) (WH) (GY) (RD) (LB) (BN) P3E3 ECE RST3 /PB4 PB4 M5E P5E /PC4 PC4 P3E3 ECE RST3 /PA4 PA4 ECE E.
8. I nter na l Wi ring Di agra m 8-7 [11] KV 0.3sq/0.1m (WH) [12] KV 0.3sq/0.3m (BU) (RD) (YE) (BU) (GN) (OG) (BK) (GN) (WH) (LBU) (BN) (RD) (YE) (BU) (GN) (OG) (BK) (GN) (WH) (LBU) (BN) (WH) (GN) (BK.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 8-8 (GN) (LBU) (PK) (PP) (OG) (PK) (PK) (BU) (PK) (PK) (RD) (BN) (WH) (WH) (BK) (WH) (WH) (GN) (WH) (YE) (PK) (PK) (BU) (PK) (PK) (OG) (PP) (PK) (LBU) (GN.
8. I nter na l Wi ring Di agra m 8-9 F D V72 W71 W72 U72 V71 Bundle two wires & so lder in contac t. [13] K1V 1.25sq (GN) EB D F E G A B C I H [13] (TERMINAL 2-6) (TERMINAL 2-6) G [14] [14] K1V 1 .
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9. D ecom mi ssio ning 9-1 9. Decommissi oning 9 Decommissioning.
HX20 0/HX 20 0L-2 000/ HX3 00/H X300 L/HX 400 9-2 9. Decommis sioning The robot is m ade up of se veral materials as shown in [T ab le 9-1]. Some of them should be properly arranged and sealed u p to eliminate any bad inf luence on the human body or environment.
H ea d Of fi ce 1 , Je on ha -D ong , D on g-G u , U ls an , K ore a TE L : 82 -5 2- 2 30 -79 01 E x 1 1 / F A X : 8 2- 52 -2 30 -79 00 Se ou l O ffi ce 1 40 -2, Gy e -D on g, Jo ngn o- Gu , S.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Hyundai HX300L c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Hyundai HX300L - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Hyundai HX300L, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Hyundai HX300L va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Hyundai HX300L, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Hyundai HX300L.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Hyundai HX300L. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Hyundai HX300L ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
