Manuel d'utilisation / d'entretien du produit 403-573-02 du fabricant Dukane
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ISO 9001:2008 Products ar e manufactured in ISO register ed facilities. Intelligent Assembly Solutions www .dukane.com/us Dukane Part No. 403 - 573 - 02 iQ Series UL TR ASONIC GEN ER A T OR / PO WER SUP PL Y Auto User’ s Manual Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St.
Page ii iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Printed in the United States of America. Part Number: 403–573–02 This ultrasonic equipment is manufactured under one or more of the following U.
Page iii Dukane Manual Part No. 403-573-02 R e vis ion H istor y Revision Revision Number Summary Date - 00 Original release. 10/09/2007 - 01 20kHz and 30kHz models added. 08/27/2009 System I/O Connector signals modied. Amplitude control added.
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Page v Dukane Manual Part No. 403-573-02 Contents Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1 General User Information . . . . . . . . . . . . . . . 3 Generator Overview . . . . . . . . . . . . . . . . . . . 4 Key Generator Features .
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Page 1 Section 1 – Intr oduction Dukane Manual Part No. 403-573-02 SECTION 1 Intr oduction General User Information . . . . . . . . . . . . . . . . . . 3 Read The Manual First . . . . . . . . . . . . . . . . . . . . . . 3 Notes, Cautions and W arnings .
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Page 3 Section 1 – Intr oduction Dukane Manual Part No. 403-573-02 General User Information Read This Manual First Before operating your ultrasonic generator , read this User ’ s Manual to become familiar with the equipment. This will ensure correct and safe operation.
Page 4 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Generator Overview This generator is designed for ultrasonic applications con- trolled by a Programmable Logic Controller (PLC).
Page 5 Section 2 – Health & Safety Dukane Manual Part No. 403-573-02 Thermal Considerations The thermal design of this generator is for applications that require 600 watts or less of power at less than a 50% duty cycle. For applications that require higher duty cycles, an optional cooling package is available, Part Number 438- 962.
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Page 7 Section 2 – Health & Safety Dukane Manual Part No. 403-573-02 SECTION 2 Health and Saf ety G e n e r a l C o n s i d e r a t i o n s .............................. 9 P l a s t i c s H e a l t h N o t i c e .....................
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Page 9 Section 2 – Health & Safety Dukane Manual Part No. 403-573-02 General Considerations Ple ase obser ve th ese he alth and safe ty rec omme nda tion s for saf e, e fc ient , a nd i nju ry-f ree ope rat ion of your equi pment .
Page 10 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Electrical Safety Power Grounding Connection Figure 2-1 illustrates how the AC line is connected.
Page 1 1 Section 2 – Health & Safety Dukane Manual Part No. 403-573-02 St ep 1. Stand close to the load with your feet spread apart about shoulder width, with one foot slightly in front of the other for balance. Step 2. Squat down bend ing at the knees (not your waist).
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Page 13 Section 3 – Installation Dukane Manual Part No. 403-573-02 SECTION 3 Installa tion Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 P l a c i n g ......................................... 1 5 Power Grounding .
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Page 15 Section 3 – Installation Dukane Manual Part No. 403-573-02 Unpacking Carefully open your shipping container , and make sure it contains the items shown on the shipping documents. Inspect all items, and report any missing items or damage immediately .
Page 16 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Power Grounding For safety , the iQ Auto chassis must be properly ground- ed. The power line ground connection is located on the center screw terminal on the AC Power Inlet pluggable screw terminal connector .
Page 17 Section 3 – Installation Dukane Manual Part No. 403-573-02 Connecting Cables Standard Model Conguration Complete three basic connections for the standard con- guration as sh.
Page 18 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Pin Signal Name 1 Enable Out (+22V Current Limited) 2 Enable In (Jumpe.
Page 19 Section 3 – Installation Dukane Manual Part No. 403-573-02 Pin 1 (Enable Out) This is a current limited voltage source output intended to connect to an E-Stop circuit. If an E-Stop circuit is not used, Pin 1 must be jumpered to Pin 2 for ultrasound operation to be enabled.
Page 20 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Optional MPC Interface Connections Complete the same basic connections used for the stan- dard iQ Auto conguration as previously described.
Page 21 Section 3 – Installation Dukane Manual Part No. 403-573-02 Pin Signal Name 1 Setup Bit 0 Input 2 Setup Bit 1 Input 3 Setup Bit 2 Input 4 Setup Bit 3 Input 5 Input Common 6 MPC Rea.
Page 22 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 NOTE Ultrasound Output Connector The ultrasound output connector used with all standard generators is a high voltage (5000V) coaxial style SHV -BNC connector .
Page 23 Section 3 – Installation Dukane Manual Part No. 403-573-02 MPC Module Installation Guide MPC modules are designed for assembly systems where one ultrasonic generator is sequenced to as many as 16 ultrasonic probes.
Page 24 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Connecting Cables For stand-alone modules and securely installed panel mounted modules: Rear Connections Refer to Figure 3-4 below .
Page 25 Section 3 – Installation Dukane Manual Part No. 403-573-02 MPC Module Status LEDs System Status The front panel SYSTEM ST A TUS LED lights up GREEN when the system is powered and ready - E in Figure 3-6. If this LED is lit with a YELLOW/ORANGE color , a recoverable fault condition has tripped.
Page 27 Page 26 iQ Series , Auto User ’s Manual Section 4 –System Operation Dukane Manual Part No.
Page 27 Page 26 iQ Series , Auto User ’s Manual Section 4 –System Operation Page 27 Page 26 iQ Series , Auto User ’s Manual Section 4 –System Operation Dukane Manual Part No.
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Page 29 Page 28 iQ Series , Auto User ’s Manual Section 4 –System Operation Page 29 Page 28 iQ Series , Auto User ’s Manual Section 4 –System Operation Dukane Manual Part No.
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Page 31 Page 30 iQ Series , Auto User ’s Manual Section 4 –System Operation Page 31 Page 30 iQ Series , Auto User ’s Manual Section 4 –System Operation Dukane Manual Part No.
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Page 33 Section 5 – Specications Dukane Manual Part No. 403-573-02 SECTION 5 Specica tions Generator Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . 35-36 W e i g h t .......................................... 3 7 O p e r a t i n g E n v i r o n m e n t .
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Page 35 Section 5 – Specications Dukane Manual Part No. 403-573-02 Figure 5-1 Generator Outline Drawing TOP REAR MOUNTING BRACKET BOTTOM REAR MOUNTING BRACKET BASE MOUNTING BRACKETS(2) 2.00 [50.8] 10.61 [269.49] 7.38 [187.45] 10.73 [272.
Page 36 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Figure 5-2 Generator with Optional Heat Sink Outline Drawing NOTE: ALL MOUNTING HOLES ARE .219 DIA. FOR M5 OR #10 SCREWS.
Page 37 Section 5 – Specications Dukane Manual Part No. 403-573-02 Operatin g En vi ron m en t Operate the generator within these guidelines: T emperature : 40° F to 100° F ( +5°C to +3 8°C) Air Particulates : Keep the equipment dry .
Page 38 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 AC Power Requirements Operating Frequency Generator Model Number O.
Page 39 Section 5 – Specications Dukane Manual Part No. 403-573-02 FCC The generator complies with the following Federal Communications Commission regulations.
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Section 6 – Automation Interface Page 41 Dukane Manual Part No. 403-573-02 SECTION 6 A utoma tion Interface Input/Output Connection Examples . . . . . . . . . . . . . . . . . . . 43 PNP (Sourcing) T ype Input Circuit . . . . . . . . . . .
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Section 6 – Automation Interface Page 43 Dukane Manual Part No. 403-573-02 iQ Auto (same as above) Input Common U/S Activate Fault Reset Ground +DC Input V oltage Range DC 24V 10% Input C.
Page 44 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 iQ Auto (same as above) Input Common U/S Activate Fault Reset Grou.
Section 6 – Automation Interface Page 45 Dukane Manual Part No. 403-573-02 (same as above) Overload U/S Status Ground +DC NPN T ype Output Circuit Rated Output V oltage DC 24V 10% Maximum.
Page 46 iQ Series , Auto User ’s Manual Dukane Manual Part No. 403-573-02 Figure 6-4 E-Stop Circuitry iQ Auto Enable Out Enable In Dedicated.
Section 7 – Contacting Dukane Page 47 Dukane Manual Part No. 403-573-02 SECTION 7 Contacting Dukane.
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Section 7 – Contacting Dukane Page 49 Dukane Manual Part No. 403-573-02 Co ntacting D uka ne Identify Equipment When contacti ng Dukane about a servi ce–related problem, be prepared to give the following information: • Model number , line voltage and serial number .
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Dukane ISO ISO CER TIFICA TION Duka ne chose to become ISO 900 1:2008 certi- fied in order to demonstrate to our customers our continuing commitment to being a quality ve ndor .
Part No. 403- 573-02 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • F AX (630) 797- 4949 iQ Series , Ultrasonic Generator/Power Supply Auto User's Manual Printed in the United States of America www .
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Dukane 403-573-02 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Dukane 403-573-02 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Dukane 403-573-02, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Dukane 403-573-02 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Dukane 403-573-02, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Dukane 403-573-02.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Dukane 403-573-02. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Dukane 403-573-02 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
