Manuel d'utilisation / d'entretien du produit 550-110-260/0107 du fabricant Weil-McLain
Aller à la page of 64
P ar t No . 550-110-260/0107 This manual must only be used by a qualified heating installer/ser vice technician. Before installing , read all instructions, including this manual, the burner manual and any related supplements. P erform steps in the order given.
Part number 550-110-260/0107 2 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual How it works . . . ① Control module The control module responds to signals from the room ther mostat, air pr essure sw itch and boiler limit circuit to operate the boiler circulat or , pilot burner , g as valve and inducer .
Part number 550-110-260/0107 3 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual GOLD CGs Gas-Fir ed Induced-Draft W ater Boiler.
Part number 550-110-260/0107 4 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Contents Hazar d definitions The following defined terms ar e used throughout this manual to bring attention to the presence of hazards of various risk le v els or to important information concerning the life of the product.
Part number 550-110-260/0107 5 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Please r ead befor e pr oceeding Installer Read all instr uctions befor e in- stalling. Follo w all inst ructions in prop er order to pre vent p ers ona l injury or death.
Part number 550-110-260/0107 6 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual P r e p a r e b o i l e r l o c a t i o n — codes & checklist 1a Installations must follow these codes: • Local, state, provincial, and national codes, laws, regulations and or dinances.
Part number 550-110-260/0107 7 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — clearances 1b Figure 2 Required MINIMUM clearances Figure 1 Recommended SER VICE clearances (see W ARNING below) Recommended SERVICE clearances (Fig.
Part number 550-110-260/0107 8 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — vent system 1c Failur e to follow all inst ructions can result in flue gas spillage and carbon mono xide emissions, causing se v ere personal injury or death.
Part number 550-110-260/0107 9 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — contamination 1d T able 1 Corrosive or destructive contaminants and likely locations T o pr event potential of sever e personal injury or death, check for products or areas listed below befor e installing boiler .
Part number 550-110-260/0107 10 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — air openings 1e Special considerations Tight construction A NS I Z 2 23 . 1 d ef i ne s u nu s ua l ly t ig h t c on st r u ct i on where: 1.
Part number 550-110-260/0107 11 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Figure 3 Sizing air openings for CGs installations ✷.
Part number 550-110-260/0107 12 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Place boiler/crate near position 1. Lea ve boiler in crate and on pallet until installation site is read y . 2. M ove entire cr ate and pallet next to selected lo ca- tion.
Part number 550-110-260/0107 13 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler — pr essure test 2b Hydr ostatic pressur e test Pr essure tes t boil er bef or e attaching water or gas piping (ex cept as noted below) or electrical supply .
Part number 550-110-260/0107 14 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual W ater piping — general information 3a T able 3 Water pipe size (based on 20°F rise) General piping information If installation is to c omply with ASME or Canadian requir ements, an ad- ditional high t emperatur e limit is needed.
Part number 550-110-260/0107 15 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Wa te r pi pi ng — s in gl e- zo ne s ys te m 3b Figure 4 Di a p h r a gm - o r b l a dd e r -t y p e e x p a ns i o n t a n k Piping to single-zone system See T able 3 for piping sizes.
Part number 550-110-260/0107 16 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual W ater piping — multiple zones 3c Piping multiple zones Follo w instruc tions on pages 14 and 15 to install near- boiler or single-zone piping. (Also refer to Piping for radiant heating systems or con ver ted gr avity sys- tems , below , if applicable.
Part number 550-110-260/0107 17 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Figure 6 Zoning with circulators — return water 130°F or higher .
Part number 550-110-260/0107 18 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Pip in g — low temp systems 3d Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or bur ners, res ulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-260/0107 19 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 1 Boiler isolation (balancing) valv es 2 Flow/check val ve 3 Syst em or zone circulat or 4 Syst em temperature gauges.
Part number 550-110-260/0107 20 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or bur ners, res ulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-260/0107 21 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 1 Boiler isolation (balancing) valv es 2 Flow/check val ve 3 Syst em or zone circulat or 4 Syst em temperature gauges.
Part number 550-110-260/0107 22 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or bur ners, res ulting in severe p ersonal injur y , death or substantial property damage.
Part number 550-110-260/0107 23 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 3 Syste m or zone circulato r 7 Syste m temperature valves (see inst ructions to the left for adjusting valv es) 8 Bl.
Part number 550-110-260/0107 24 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Ve nt in g an d co mb us ti on a ir 4 CG s Boi ler must be v ent ed and sup pli ed wit h co mbu s- tion and ventilation air as describ ed in W eil-M cLain CGs V enting Supplements pac ked i n envelop e a s- sembly with boiler .
Part number 550-110-260/0107 25 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Gas piping 5 T able 4 Pipe capacity for 0.60 specific gravity natural gas Natural Gas: 1. R efer to T able 4 for pipe length and diamet er . Base on ra ted b oile r inpu t (di vide b y 1,00 0 to obtai n cubi c feet per hour).
Part number 550-110-260/0107 26 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Field wiring 6 Thermostat 1. Connect thermostat as sho w n on w iring diagr am on boiler . 2. Install on inside wall aw ay from influences of draf ts, hot or cold water pipes, lighting fixt ures, television, sunra ys, or fir eplaces.
Part number 550-110-260/0107 27 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Start-up — pr eparation 7a Fill the system with water 1. Close manual and auto matic air vents and boiler drain cock. 2. Fill to correct system pressure . Co rrec t pr e ss ur e w i ll v a r y w i t h e ac h a pp li c at i o n.
Part number 550-110-260/0107 28 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Start-up — operate boiler 7b Inspect system water piping Aft er filling the boiler an d sy stem with wate r , inspec t all piping th roughout the system for leaks. I f found, repair immediately .
Part number 550-110-260/0107 29 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Start-up — operate boiler (continued) 7b Figure 16 T ypical pilot burner flame Figure 17 T ypical main burner flame Check bur ner flames V iew pilot and ma in fla mes through the i nspection port in the A ir inlet box front c ove r .
Part number 550-110-260/0107 30 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Check-out pr ocedur e — checklist 8 ❏ Boiler and heat distribution units filled w ith water? ❏ A utomati.
Part number 550-110-260/0107 31 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Operation — sequence 9a Figure 18 Control module sequence of operation — status light indications 1. Read appropr iat e Operating instructions i n Section 9c . This infor mation is also lo cated on a label on the inside of the boiler jack et door panel.
Part number 550-110-260/0107 32 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Operation — wiring diagrams 9b Figure 19 Schematic wiring diagram.
Part number 550-110-260/0107 33 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Figure 20 Ladder wiring diagram.
Part number 550-110-260/0107 34 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 9c Operating instructions CGs-3 to CGs-6 • Spark pilot • Natural or propane gas • Gas valve: Hone ywell VR8204/.
Part number 550-110-260/0107 35 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Operating instructions CGs-3 to CGs-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36E 9c.
Part number 550-110-260/0107 36 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 9c Operating instructions CGs-3 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36C.
Part number 550-110-260/0107 37 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T able 5 Service and maintenance schedules Service and maintenance — schedule 10a Follo w the Service and maintenance procedur es given throughout this manual and in com- ponent literature shipped with the b oiler .
Part number 550-110-260/0107 38 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Service & maintenance — annual start-up 10b Air openings 1. V erify that comb ustion and v entilati on air open ings to the b oiler room and/or building are open and unobstr ucted .
Part number 550-110-260/0107 39 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual ❏ Inspect . . . Burners, base and inlet air box Th e b oil er co nta in s ce ra mi c fib er a nd fi be rg la ss materials. U se care when handling these mat erials per instr uctions on page 68 of this manual.
Part number 550-110-260/0107 40 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Service & maint. — annual start-up continued 10b ❏ Check/test . . . Gas piping 1. Sniff near floor and around boiler area for an y in- dication of a gas leak .
Part number 550-110-260/0107 41 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Safety relief val ves should be reinspected A T LEAST ONCE EVER Y THREE YEARS , by a licensed plumbing contra ctor or.
Part number 550-110-260/0107 42 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Service & maint. — annual start-up 10b ❏ Review with owner 1.
Part number 550-110-260/0107 43 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — pr ocedure 11a Label all wires prior t o disc onnection when servicing c ontro ls.
Part number 550-110-260/0107 44 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — air pr essure switch 11b Air pr essure switch Mak e s ure boiler wat er t emperature is 100 °F or cooler b efore st artin g pr oc ed u re t o o b ta i n a p pro pr i a te readings.
Part number 550-110-260/0107 45 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module 11c Contr ol module So lde r or wa te r spl att er betw een plu gs and cir cui t boa rd can c aus e impr ope r oper atio n of c ontr ol m odul e.
Part number 550-110-260/0107 46 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module (continued) 11c Figure 25 Control module connections.
Part number 550-110-260/0107 47 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights 11d CHART 1 — Troubleshooting POWER light status Electrical shock haza rd — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions.
Part number 550-110-260/0107 48 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights 11d Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.
Part number 550-110-260/0107 49 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d CHART 3 — PRESS SWITCH & POWER lights flashing Electrical shock hazard — Wherever you see s TURN OFF POWER s , follow the instructions.
Part number 550-110-260/0107 50 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 11d T r oubleshooting — contr ol module lights (cont.) • Turn off power to the boiler at service switch or breaker. • Wait at least 45 seconds. • Turn on power to boiler.
Part number 550-110-260/0107 51 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d • TURN OFF POWER to boiler at service switch or breaker. • Remove air inlet box cover (see Figure 27 , page 56 for lo cation).
Part number 550-110-260/0107 52 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual 11d T r oubleshooting — contr ol module lights (cont.) CHART 6 — PRESS SWITCH light flashing and POWER light on steady Electrical shock hazard — Wherever you see � TURN OFF POWER �, follow the instructions.
Part number 550-110-260/0107 53 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — contr ol module lights (cont.) 11d CHART 7 — Insufficient heat or no heat to system ( POWER light on steady) Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions.
Part number 550-110-260/0107 54 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts 12a Section assembly .............................................. 55 Base .................................................................. 56 Jacket .
Part number 550-110-260/0107 55 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — section assembly 12b Figure 26 Section assembly.
Part number 550-110-260/0107 56 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — base 12c Figure 27 Base assembly.
Part number 550-110-260/0107 57 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — base (continued) 12c Item Description Weil-McLain part number Base insulation kit (includes ins.
Part number 550-110-260/0107 58 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — jacket 12d Figure 28 Jacket assembly.
Part number 550-110-260/0107 59 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Boiler Model 1 2 3 4 5 6 Boiler Model Junction box, 2 x 4 Panel, left side , with insulation Panel, right side , with.
Part number 550-110-260/0107 60 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — trim 12e Figure 29 T rim assembly Item number Description Manufacturer Manufacturer ’ s part .
Part number 550-110-260/0107 61 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Replacement parts — contr ols 12f Figure 30 Gas control assembly Item number Description Manufacturer Manufacturer .
Part number 550-110-260/0107 62 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Dimensions 13a Figure 31 Dimensional drawing.
Part number 550-110-260/0107 63 GOLD CGs Gas-Fired W ater Boiler — Boiler Manual Ratings T able 7 Boiler ratings DOE 13b (N ote 5) CGs boilers for r esidential radiant panel systems, con verted grav.
64 Part Number 550-110-260/0107 GOLD CGs Gas-F ired W ater Boiler — Boiler Manual Handling ceramic fiber and fiber glass materials REMOV AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS The combustion chamber li ning or base insulation pane ls in this prod- uct c ontain ce ramic fiber mat erials.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Weil-McLain 550-110-260/0107 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Weil-McLain 550-110-260/0107 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Weil-McLain 550-110-260/0107, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Weil-McLain 550-110-260/0107 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Weil-McLain 550-110-260/0107, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Weil-McLain 550-110-260/0107.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Weil-McLain 550-110-260/0107. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Weil-McLain 550-110-260/0107 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.