Manuel d'utilisation / d'entretien du produit XPSMF2DO801 du fabricant Schneider Electric
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33003405.01 XPSMF2DO80 1 Remote Out put Mod ule Hardware Manual 07/2 007.
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3 Tabl e o f Con tent s Safety Inf ormation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 1 Overview: XPSMF2DO801 . . . .
4 Appendice s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 At a Gla nce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Appendix A Connecti on Diagra ms , Example s of Applic ation, and Error Codes .
33003405 07/20 07 5 § Safe ty In form ation Im po rt an t In for m at ion NOTICE Read t hese inst ructi ons careful ly, and look at the eq uip ment to become fa milia r with the devi ce before trying t o insta ll, ope rate, or maintai n it.
Safe ty In fo r mation 6 33003405 07/2007 PLEASE NOTE E lectric al equip ment sho uld be instal led, oper ated, se rvice d, and mai ntain ed o nly b y qual ifi ed per sonnel. No respon si bility is ass umed by Schnei der E lectr ic f or an y conse quenc es arisi ng out of the use of th is mater ial.
33003405 07/20 07 7 Ab out th e Boo k At a G lance Docume nt Scope This manual descri bes the XPSMF2 DO801 remote out put module. The followi ng des criptio ns of the XPSMF2DO801 are include d in this.
Abou t the Bo o k 8 33003405 07/2007 The cor res ponding pr ogramming sof tware i s X PSMFWIN. The sof tware i s execu tab le in the Micr osoft Windows 20 00/XP. The so ftware helps the us er to cre ate saf ety-r elated pr ogram s and operat e t he Progra mmable El ectron ic System (PES).
33003405 07/20 07 9 1 Overv iew: XPSMF2 DO801 At a G lance Overvi ew This chap ter c ontai ns an over view o f the XPSMF2DO80 1 rem ote o utput module.
Overvi ew 10 33003405 07/2007 Introducti on XPSMF2DO801 Sa fet y Re mote Output Module X PSM F2 DO801 is a saf ety remot e output modul e which work s with the XPSMF S afety PLC range and does not contai n a user progr am.
Overview 33003405 07/20 07 11 Dimensions Overvi ew of XPSMF2DO801 The followi ng section cont ains i nformat ion about t he dimensions of the XPSMF2DO801 safet y r emot e output module sho wi ng the fr ont and si de views.
Overvi ew 12 33003405 07/2007 Side View Dimensions The f ollowin g image shows the si de vi ew dimensio ns of the XPSMF2DO801 safet y remot e out p ut module: 28,5 83 11 2 37 111 11 4 3 3 mm inch 1.
Overview 33003405 07/20 07 13 I nstal lati on Int roducti on The XPSMF2DO801 safety r emot e output modu l e can be inst all ed on mou nt i ng bases and wit hin cl osed cases, s uch as contr ol statio ns, al l t erminal boxe s, and contr ol racks .
Overvi ew 14 33003405 07/2007 Mounting th e Remote Out put Module Mou nt the remote out put m odule hor izontal l y ( s o the F2DO logo on the fron t pane l is f acing the user) to allow suf ficient ventilati on.
Overview 33003405 07/20 07 15 Air Circul ation The venti lati on slot s in the housing m ust not be cov ered. When in st a l l ing the XPSMF2DO801 ensure that t he hei ght o f the c able duct s does not exceed 40 m m (1.57 i n.). If the cabl e duct has th e heig ht gr eater than 40 mm(1.
Overvi ew 16 33003405 07/2007 Ins t al lation with sp acers: The len gt h of t he required s pacer is calcu lated as foll ows: L = H - 40 m m / 1.57 in.
Overview 33003405 07/20 07 17 The followi ng images show t he m ini mum clea rance betwe en the XPSMF2DO801 safet y remot e output devic es: mm inc h 80 3.
Overvi ew 18 33003405 07/2007 Mini mum clea rance b et we en the remote output devices and Sa fety PLCs: On open m ounti ng sur faces, observing t h e minim um clear ance a nd ensur ing unobst ructed air circu lation will he lp maintain t he optimum oper at i ng temperatur e.
Overview 33003405 07/20 07 19 The enclos ur e ’ s su rface ar ea, A is calcul ated dependi ng on the mounti ng or inst allat ion type a s foll ows: The f ol l owing ta ble i s used to calculat e the re commended en closure s i z e for mounti ng the XPSMF2DO801 : Ca se inst al latio n Cal culation of A [m 2 ] (1m 2 = 10.
Overvi ew 20 33003405 07/2007 In ter nal Convecti on With i n ternal he at c onvection, the h eat is di ssipat ed outs ide t hrough t he walls of t he housi ng. This is p ossible when t he ambient temper ature is lower than t hat in side the housi ng.
Overview 33003405 07/20 07 21 Tempe rature Stat e/ Oper ating Tempe rature The remot e output modul es are design ed to oper ate wit h the maxi mum tempe ratur e of 60 o C. The t emperatu r e st ates in single modul es and PLCs are e valuated by th e CPU mod ule or the remote out put device’s CPU for com pact s ystems.
Overvi ew 22 33003405 07/2007.
33003405 07/20 07 23 2 Ap plic atio n an d Fu ncti on At a G lance Overvi ew This chapter d escribes th e appl i c at i on and functi on o f XPSMF2DO801 safety remote out put module .
Ap plic atio n and Fun ction 24 33003405 07/2007 Initial Operation Overv iew The fol lowing sect i o n c ontain s inform ation abou t the initial operati on of the X PSM F2 DO 8 01 safety remot e o utput modul e.
Appl icat ion and Fu nction 33003405 07/20 07 25 Applica tion Overvi ew The XPSMF2DO801 safet y remote output modu l e is cer t i fied to t he f ol l owing standar ds: l SIL 3, accor ding to IEC 61508.
Ap plic atio n and Fun ction 26 33003405 07/2007 Function Overv iew This sect ion de scribes f un ct i ons o f the XPSMF2DO80 1 safety remote output module.
Appl icat ion and Fu nction 33003405 07/20 07 27 Sa fety- Rel ated Relay Outp ut s The XPSMF2DO801 safety r emot e output module has eight relay output s.
Ap plic atio n and Fun ction 28 33003405 07/2007 T he output con tacts ar e connected in pai rs via termi nal c onnectors, t he terminal s are number ed. The termin al pins on the fr ont pl ate of th e m odule have the same num bering sequenc e in order to p r ev ent co nfusing c onnections .
Appl icat ion and Fu nction 33003405 07/20 07 29 Cable Disconn ect i on In a Safety PL C network, areas are cove red using the Safe t y network. Theref ore, damage or di s connection of the comm unica t i ons cable may occu r. In the syst em below, the "X" repres ents a c able break between Sa fety PLC 2 and Safet y PLC 3.
Ap plic atio n and Fun ction 30 33003405 07/2007 Power Supply In ter rupt ion The fol lowi ng t able shows react ions t o t he changes in opera t i ng volt age: If po wer sup pl y is i nterr upted, all inpu t s and ou tputs disc ont i nue and return t o the o ff "sa f e" state .
Appl icat ion and Fu nction 33003405 07/20 07 31 Sho rt-Ci rcuit Charact eristic s of the Ou tp ut Channel s If a shor t-circ ui t occurs in an outpu t channel , the safety re m o te devic e s witches off the aff ected chan nel.
Ap plic atio n and Fun ction 32 33003405 07/2007 Replaci ng Faulty Modules If a safety remot e output de vice fail s, the foll owing rep lacement procedure is used : Testin g the Inputs and Outpu ts fo r Inter ference Voltage and Earth Faul ts Inad m i ssib le interf er e nce voltage can be measur ed with a universal tes t er .
Appl icat ion and Fu nction 33003405 07/20 07 33 Mainte nance The XPSMF2DO801 safet y remot e output modu le i s desi gned f or indus tria l appli cati ons. All t he component s have a ver y high av ai l abil ity a nd are compl iant with the r equir ements of IEC 615 08 for PF D and PFH in a ccordanc e with SI L 3.
Ap plic atio n and Fun ction 34 33003405 07/2007 Offl ine Pro of- Test Overv iew The off line pr oof-test rec ognizes danger ous concealed fau lts that woul d affect the saf e functi on of the pla nt. S afety sys tems have to be sub j ec t ed t o an offline proof t es t i n int ervals of 10 year s.
33003405 07/20 07 35 3 Eq uipmen t Desc ript ion At a G lance Overvi ew This chapter c ontains the equ ipment descri ptio n o f XPSMF2DO801 safety remot e output mod ule.
Eq uipm ent Des crip tio n 36 33003405 07/2007 Housing El ements Front View The fol lowi ng image shows the va r i ous elements of t he front panel of X PSM F2 DO 8 01 safety remot e o utput modul e: E lements of the fr ont panel : No .
Eq uipm ent Des crip tio n 33003405 07/20 07 37 Top Vi ew The followi ng image shows the ele ments of the top panel : Botto m Vi e w The followi ng image shows the ele ments of the bott om pa nel: 13 .
Eq uipm ent Des crip tio n 38 33003405 07/2007 Back Panel The fol lowing image sh ows elements of the bac k panel: DIN ra i l recess Qui ck r elea se clip.
Eq uipm ent Des crip tio n 33003405 07/20 07 39 Reset Button Overvi ew The device is equippe d wi th a reset butt on. The res et button is use d if t he PC connect i o n passwor d is lost. Using Reset Butto n You can acc ess the pu shbutto n throug h a small roun d opening on the upper side of the h ousing, a bout 40.
Eq uipm ent Des crip tio n 40 33003405 07/2007 Communication Overv iew The Saf ety PLCs and remote ou tput devi ces com municat e with each other a nd the P C ov er Et h er ne t using SafeEt hernet proto c ol . The Safe t y PLCs com munica t e wi th each other and wit h a PC t hr o ugh a s tar or li near Ether net layout .
Eq uipm ent Des crip tio n 33003405 07/20 07 41 The followi ng scheme shows a SafeEthe r net networking ex ample: XPSM FPS01 XPS- MF Tele mecan ique 24V DC RUN ERROR PROG FO RCE FAULT OSL BL HIMA HIM .
Eq uipm ent Des crip tio n 42 33003405 07/2007 The fol lowi ng i s a Eth er ne t cable connect ion diag ram: Connect or pairs and cab l e di stance s: Num ber Num ber of p lug co nn ector pair s Ma xim um c able dist ance 1 2 100 m / 328.1 f t 2 2 100 m / 328.
Eq uipm ent Des crip tio n 33003405 07/20 07 43 When using spec ified cabl es and plug con nectors appro ved to 100 MHz, the maxim um cable d istance i s 10 0 m (328. 1 f t ) w i th a max imum of six connecto r pair s. A combinat i on of a p l ug an d a socket is conside red one pair.
Eq uipm ent Des crip tio n 44 33003405 07/2007 LEDs Overv iew The XPSMF2DO801 saf et y remot e o utput module LEDs: 24V DC RUN ERROR PRO G FORCE FA U L T OS L BL 1 10/ 100 Base T 10/1 00Bas eT 2 HIMA .
Eq uipm ent Des crip tio n 33003405 07/20 07 45 LED Descrip tion The followi ng tabl e describ es behavior s of the LEDs: LE D Color Stat us M ean ing Relay Contact Outp uts 1-8 Ora nge On An Outp ut s ignal is b eing sent .
Eq uipm ent Des crip tio n 46 33003405 07/2007 RJ 45 Gre en On Ful l dupl ex oper ati on. Flas h Coll isio n Off Half -dupl ex ope rat ion, no coll isio n Yel low On Con nect ion es tab lished Fla sh .
Eq uipm ent Des crip tio n 33003405 07/20 07 47 Wiring Eth ern et W iri ng Indust r i al sta ndard c ables can be subjec t e d to ext reme mechanic al stresses .
Eq uipm ent Des crip tio n 48 33003405 07/2007 Specifi ed Cables T he cables ar e s pecified by c ategory depending on th eir transm issi on and high- fr equency propert ies as fo llows: T he channel as a point -to-poin t transmiss ion path is define d as f ollows: T he higher the let ter, the gr eater the demand on th e t r a nsmission chan nel.
Eq uipm ent Des crip tio n 33003405 07/20 07 49 IP Addressing and System ID Overvi ew A transpare nt label provi ded with t he co ntroll er ca n be used to note t he IP addres s and syste m I D ( SRS, System-Rack- Sl o t) f ollowing a modifi cati on: IP_.
Eq uipm ent Des crip tio n 50 33003405 07/2007 Saf eEthe rne t Overv iew This sect i o n provides infor mation about Saf e Ethernet pr ot ocol and OSI mode l.
Eq uipm ent Des crip tio n 33003405 07/20 07 51 Theref or e , only one network f or safet y and non-saf ety dat a transf er is neces sary. SafeEth ernet can be fitt ed to existing E thernet net wo rks wit h adjus t a bl e network profi les.
Eq uipm ent Des crip tio n 52 33003405 07/2007 Operati on Parameter s of the Ether net Inter faces Up t o COM OS v ersion 8. 32 al l Et hernet port s o f the i ntegr ated Et hernet sw itches h ave the.
Eq uipm ent Des crip tio n 33003405 07/20 07 53 Connecti ons for SafeEt hernet/ Network i ng Examples For the networking vi a Saf e Ethernet pr otocol , the d evices a r e eq uipped - depen ding on the des i gn - with two connec tions arr anged on the lower si de panel of the case.
Eq uipm ent Des crip tio n 54 33003405 07/2007 OSI model T he m o del divides t he funct ions of a protoc ol i nt o a ser ies of layer s known as a ’pr otocol stack’ (e.g., TCP/I P stack) . Lower lay er s ar e implement ed in hardwa re, whil e hi gher laye r s are used in soft ware.
Eq uipm ent Des crip tio n 33003405 07/20 07 55 The foll owing ta ble descr ibes the se ven OSI layers (bo t t om-top): Num ber L aye r Da ta D escr ip tion Medi a Laye rs 1 Ph ysica l layer Medi a, Signa l, an d B inary Trans missi on Bi t s Def ine s all e lect rical a nd phy sica l spec ific ation s for th e devi ces.
Eq uipm ent Des crip tio n 56 33003405 07/2007 Operati ng Conditions Overv iew The XPSMF2DO801 saf et y rem ote outp ut module has been developed i n com pliance with the requir ements of the followin.
Eq uipm ent Des crip tio n 33003405 07/20 07 57 Mech anical Con dit ion s The most impor t a nt test and limit v alues for me chanical condit ions are l isted in the followi ng t a bl e : EMC Conditi .
Eq uipm ent Des crip tio n 58 33003405 07/2007 Voltage Supply T he most i mporta nt tests and l i mit val ues for the vol tage su pply of t he equipment are li sted in t he followi ng t ab l e: IE C /.
Eq uipm ent Des crip tio n 33003405 07/20 07 59 Techni cal Character istics Mech anical Data Power Su pply Connect o r s 1 Power Su pply Connect o r s 2 Signal Line Connectors 1 Conn ection diamete rs, s ingle lead con nectio n Wi t h out lea d end sl eeve s Sol id 0.
Eq uipm ent Des crip tio n 60 33003405 07/2007 S ignal Line Connec t o rs 2 S trippin g Length a nd Torque Technical Data T he XPSM F 2DO801 safety remote outp ut dev i ce techn ical data are pr ese n.
Eq uipm ent Des crip tio n 33003405 07/20 07 61 Relay Outputs Supply Vol tage The XPSMF2DO801 safety remot e output devi ce is a single vol tage syst em.
Eq uipm ent Des crip tio n 62 33003405 07/2007 Additional I tems Overv iew This sectio n l ists addi tional it ems that can be used wit h or al ongside the XPS M F2D O 801 s af et y rem ote out p ut de vi ce.
Eq uipm ent Des crip tio n 33003405 07/20 07 63 l Human Machi ne Inter face Devi ces (to i ncrease saf ety aware ness) l Pushbut tons and Pilo t Lamps l Beacons l Sir ens l Mag elis Di splays (See Operat or Di alog sect ion of the Essent i a l Gui de f or m ore in f or mation.
Eq uipm ent Des crip tio n 64 33003405 07/2007.
33003405 07/20 07 65 Ap pend ices At a G lance Overvi ew This chapter contai ns error co des and examples of wi r ing diag rams. Wha t' s in th is Appendix ? The appendi x contains th e f ollowin.
Ap pend ice s 66 33003405 07/2007.
33003405 07/20 07 67 A Co nnec tion Dia gram s, E xam ples of A ppli cat ion, and Err or Codes At a G lance Overvi ew This chapter contai ns connecti on diagr ams, exam ples of app licati on, and er ror cod es.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 68 33003405 07/2007 Error Code s Descript ion o f Error Codes The err or co des l i sted in this sect ion appear in XPSMFWIN pr ogramming env ir onm en t. The fol lowi ng table desc ribes er r o r codes of relay ou tputs: Sy stem si g n al R/W Mean ing Modu le.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 69 DO[xx].E rro r Code [ BYTE ] W er ror code s of the di gital outp ut ch annels 0x01 0x04 0x10 0x20 0x08 0 er ror in digit al out put m odul e erro r re adin g ba ck th e di gital out put s error read i ng back relay [x].
Bri ef de scr ipt ion o f the fu ncti onal devi ces 70 33003405 07/2007 Wiring Examples SafeEthe rnet- Protocol and Ethernet W iring Example The fol lowi ng s cheme shows an exampl e o f Et h ernet and SafeEt hernet proto col net w ork ing : E lements of the net work No.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 71 The above appl i c ation shows the co m mun ication between a Saf et y PLC and a Premium PLC over Et hernet ( Modbus TCP/ I P protocol ) and Ethernet using SafeEth ernet pr otocol.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 72 33003405 07/2007 SafeEthe rnet Wiring Exampl e The followi ng scheme shows a n example o f SafeEth ernet pr o t oc ol and M odbus prot ocols ne t.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 73 Configur a tion of Ethernet Inte rfaces Communi cation Se ttin gs For s et t ing the communic ation paramet er s proceed a s foll ows: Step Action 1 O pen t he Extende d tab. 2I n t h e Sp eed Mo de l ist, sele ct A utone g .
Bri ef de scr ipt ion o f the fu ncti onal devi ces 74 33003405 07/2007 Port Setting s The port set tings of the integra t ed swit ch can be parameteri zed indi vidual ly from COM OS version > 8.32 and XPSMF WIN Hardware Managemen t ver sion > 7.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 75 The followi ng t a ble contain s t he parameter des cr i ptions: Acti vation of Se ttin gs Paramete r s ar e set i n the COM window of t he Har dwar e Management screen.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 76 33003405 07/2007.
33003405 07/20 07 77 Gl o s sary AWG amer ican wire gage (wi r e diam eter ) COM communi cati on module CPU centr al pr ocessing uni t DI digi tal input DIO di gital in put/output DO digi tal output A.
Glossary 78 33003405 07/2007 EMC ele ct r omagnetic com pati bility FB fi eld b us FBD func t i onal block di agram FTT faul t t olerance time FTZ see FTT IEC i nter nation al el ectr otechni cal comm.
Glos sary 33003405 07/20 07 79 NSP non-saf ety-relat ed pr o tocol OLE object linking and embe dding OSI Mode l open sy stem i nterconnec tion model PELV prote c ti ve extr a low voltage PES progr am .
Glossary 80 33003405 07/2007 SELV saf et y ex tra low volt age SFC sequen tial f uncti on char t SIL saf ety i ntegr ity level (acco rding t o IEC 61508) SRS syst em-rack -slot TMO ti meout W wri te W.
C B A 33003405 07/20 07 81 A addit ional items, 62 air cir culat ion, 15 appli cati on, 2 5 B bloc k diagram, 2 6 C cabl e disconnec t i on, 29 clim atic cond ition s, 56 com munication, 40 confi gura.
In de x 82 33003405 07/2007 M mainten ance, 33 mechan ical con ditions, 57 mechan ical data, 59 Modbus TCP/IP , 53 mountin g the re m o te output mod ule, 14 O operat i n g conditi ons, 56 operat ion .
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Schneider Electric XPSMF2DO801 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Schneider Electric XPSMF2DO801 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Schneider Electric XPSMF2DO801, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Schneider Electric XPSMF2DO801 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Schneider Electric XPSMF2DO801, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Schneider Electric XPSMF2DO801.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Schneider Electric XPSMF2DO801. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Schneider Electric XPSMF2DO801 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
