Manuel d'utilisation / d'entretien du produit COPPER-FINN2 2072 du fabricant Lochinvar
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Installation & Operation Manual Models: 502 - 2072 This manual supplies information for the installation, operation, and servicing of the appliance. It is strongly recommended that this manual and the Copper-fin 2 Pool Heater Service Manual be reviewed completely before proceeding with an installation.
Contents Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk level s or to important information concerning the life of the product.
3 3 Please read before proceeding NOTICE This is a gas appliance and should be installed by a licensed electrician and/or certified gas supplier. Service must be performed by a qualified service installer, service agency or the gas supplier.
4 Please read before proceeding Owner warning – The information contained in this manual is intended for use by qualified professional installers, service technicians, or gas suppliers. NOTICE Consult and follow all local Building and Fire Regulations and other Safety Codes that apply to this installation.
5 The Copper-fin 2 - How it works... 1. Heat exchanger The heat exchanger allows system water to flow through specially designed tubes for maximum heat transfer. The glass lined headers and copper fined tubing are encased in a jacket that contains the combustion process.
6 The Copper-fin 2 - How it works... 16 11 16 16 16 24 Models 502 - 752 Front View Models 502 - 752 Left Side (inside unit) Models 502 - 752 Right Side (inside unit) Models 502 - 752 Rear View 13 20 2.
7 The Copper-fin 2 - How it works... (continued) Models 992 - 2072 Left Side (inside unit) Models 992 - 2072 Right Side (inside unit) Models 992 - 2072 Rear View Models 992 - 2072 Front View 16 16 16 .
8 Ratings Notes: 1. Copper-fin 2 pool heaters require special gas venting. Use only the vent materials and methods specified in the Copper-Fin 2 Pool Heater Installation and Operation Manual. 2. The Copper-fin 2 is orificed for operation up to 2000 feet altitude, and including up to 4,500 feet, with no field adjustments.
9 1 Determine unit location 3" MIN REAR 3" MIN TOP 30" MIN FRONT 6" MIN LEFT SIDE 3" MIN RIGHT SIDE Installation & Operation Manual NOTICE Clearances from combustible construction are noted on the appliance rating plate.
10 1 Determine unit location Installation & Operation Manual 2. Outside Combustion Air, Using Ducts You can direct outside combustion air to this unit using two air ducts to deliver the air to the mechanical room (see FIG. 1-5). Each of the two openings must have a minimum free area of one square inch per 2000 Btu input (11cm 2 per kW).
1 Determine unit location (continued) 11 Installation & Operation Manual Figure 1-5_ Outside Combustion Air Through Ducts 4. Outside Combustion Air - Using Direct Venting With this option, you can connect combustion air vent piping directly to the unit.
12 1 Determine unit location Installation & Operation Manual Exhaust fans Any fan or equipment which exhausts air from the mechanical room may deplete the combustion air supply and/or cause a down draft in the venting system.
13 2 Venting BEFORE YOU BEGIN Identify your appliance’s vent system: This manual covers venting requirements for CAT I models and CAT IV vent materials. Be sure to correctly identify the type of vent system your appliance requires before proceeding.
Vent system options: (Note: Installations shown below are representative, actual installations may vary from those shown.) Installation & Operation Manual 14 2 Venting A This option uses a vertical rooftop flue termination with air supplied from the equipment room - see page 16.
2 Venting (continued) 15 Installation & Operation Manual TABLE - 2A FLUE AND AIR INLET PIPE SIZES MODEL FLUE SIZE AIR INLET SIZE MODEL FLUE SIZE AIR INLET SIZE* 502 6" 6" 1262 12" 1.
Installation & Operation Manual 16 2 Venting A Conventional negative draft venting - see page 14. NOTICE Before installing a venting system, follow requirements found in the General Venting section. This option uses Type-B double-wall flue outlet piping.
Installation & Operation Manual 17 2 Venting (continued) 4. Turn on clothes dryers and any other appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed.
Installation & Operation Manual 18 2 Venting Figure 2-1_ Vent Termination from Peaked Roof - 10 ft. or Less From Ridge NOTICE Vent terminations are not shown in FIG.’s 2-1 thru 2-4. Make sure all vertical vents are installed with vent terminations recommended by the vent manufacturer.
2 Venting (continued) 19 Installation & Operation Manual The sidewall or vertical rooftop DirectAire™ combustion air supply system has specific material and installation requirements. The air inlet pipe connects directly to the unit to supply combustion air.
20 2 Venting Installation & Operation Manual To prevent recirculation of flue products from an adjacent vent cap into the combustion air inlet, follow all applicable cleara nce requirements in the latest edition of the National Fuel Gas Code and/or CAN/CGA-B149 Installation Code and instructions in the Installation and Operation Manual.
2 Venting (continued) 21 Installation & Operation Manual TABLE - 2B DIRECTAIRE KITS MODEL HORIZONTAL KIT* VERTICAL KIT* 502 SVK3047 VDK3026 652 SVK3048 VDK3027 752 SVK3048 VDK3027 992 SVK3040 VDK3.
2 Venting 22 Installation & Operation Manual Sidewall venting - see page 14. NOTICE Before installing a venting system, follow all requirements found in the General Venting section. C This option uses a powered vent assembly which pulls the flue products out of the stack.
23 2 Venting (continued) Installation & Operation Manual Sidewall venting without fan For Models 502 - 752 which are approved for sidewall venting without an external power vent fan, you must install specific vent kits and venting materials (reference Table 2C on page 24 for kit numbers).
24 2 Venting Installation & Operation Manual WARNING Do not combine the flue from this unit with the vent from any other appliance. Do not combine flues from multiple appliances into a common vent. The flue from this unit must be a dedicated stack.
2 Venting (continued) 25 Installation & Operation Manual Horizontal DirectAire™ venting (Powered Venting) - see page 14. The Horizontal DirectAire™ vent system is the same as the Sidewall Venting system, except it pulls combustion air from the outdoors through a sidewall air inlet.
26 2 Venting Installation & Operation Manual E This option uses sealed AL29-4C vent materials for the flue outlet piping and separate combustion air inlet piping. This system terminates both the flue and combustion air inlet in the same pressure zone.
2 Venting (continued) 27 Installation & Operation Manual Masonry chimney installation Do not use a standard masonry chimney to directly vent the combustion products from this unit. To use a masonry chimney, the chimney must use a sealed, corrosion-resistant liner system.
28 2 Venting Installation & Operation Manual Length of air inlet pipe The installed length of air inlet pipe from the unit to the outside air inlet cap must not exceed 50 equivalent feet (15.2 m). Subtract 5 feet (1.5 m) of equivalent length for each 90° elbow.
2 Venting (continued) 29 Installation & Operation Manual 2. For PVC, CPVC, ABS, dryer vent, or flex duct air inlet piping, use a silicone sealant to ensure a proper seal at the unit inlet and the air inlet cap. 3. For Dryer vent or flex duct, also use a screw-type clamp to attach the inlet vent material to the unit inlet and the air inlet cap.
2 Venting 30 TABLE - 2F OUTDOOR VENT CAP KITS MODEL OUTDOOR VENT KIT MODEL OUTDOOR VENT KIT 502 ODK3075 1262 ODK3078 652 ODK3076 1442 ODK3079 752 ODK3076 1802 ODK30005 992 ODK3077 2072 ODK30005 Installation & Operation Manual Outdoor installation - see page 14.
31 3 Gas connections Connecting to gas supply Verify that the appliance is supplied with the type of gas specified on the rating plate. This appliance is configured for operation up to 4,500 feet altitude. Consult factory for installations above 4,500 feet elevation.
32 3 Gas connections Installation & Operation Manual 2. Use new, properly threaded black iron pipe free from chips. If you use tubing, make sure the ends are cut square, deburred and clean. Make all tubing bends smooth and without deformation. Avoid flexible gas connections.
33 3 Gas connections (continued) SUPPLY INLET PRESSURE TAP INLET GAS VALVE CONTROL KNOB OUTLET Installation & Operation Manual Figure 3-3_ Measuring Gas Supply Pressure at Combination Gas Valve 13. Remove the manometer and related fitting from the “inlet” side of the gas valve, replace 1/8" hex plug in gas valve and tighten.
34 4 Water connections Figure 4-1_ Water Connections - Models 502 - 752 2" NPT WA TE R INLET 2" NPT WA TE R OUTLET INSPECTION PLUGS Figure 4-2_ Water Connections - Models 992 - 2072 2-1/2" NPT WA TE R INLET 2-1/2" NPT WA TE R OUTLET INSPECTION PLUGS Installation & Operation Manual Circulating pump 1.
Heat exchanger This is a highly sophisticated heat exchanger, designed to carry water in such a way that it generates a scouring action which keeps all interior surfaces free from build-up of impurities. The straight-line, two pass design of the tubes sends water into the headers at a properly rated velocity.
36 4 Water connections Figure 4-3_ Heater Within 15 feet of Pool Piping Installation & Operation Manual Figure 4-4_ Heater Beyond 15 feet of Pool Piping AUTOMATIC BYPASS VALVE PVC MIN (SEE TABLE) .
37 4 Water connections (continued) Installation & Operation Manual Figure 4-5_ Cascaded heaters Within 15 feet of Perpendicular Pool Piping Figure 4-6_ Cascaded Heaters Beyond 15 feet of Pool Pipi.
38 4 Water connections Figure 4-7_ Multi-stack frame - Cascaded heaters beyond 15 feet of pool piping Installation & Operation Manual AUTOMATIC BYPASS VALVE RECOMMENDE D ISOLATION VALVE PRIMARY LO.
39 4 Water connections (continued) Installation & Operation Manual INST ALLED VIEW END CAP (JKD6653) PLASTIC ACTUA TOR COVER V ALVE COVER (JKD6652) END CAP (JKD6654) EXPLODED VIEW * *NOTE: Refer to the numbers located next to the terminals when making wiring connections.
40 4 Water connections Installation & Operation Manual Relief valve This pool heater is supplied with a relief valve(s) sized in accordance with ASME Boiler and Pressure Vessel Code, Section IV. The relief valve(s) is installed in the vertical position and mounted in the hot water outlet.
41 5 Electrical connections Installation & Operation Manual 3-way automatic bypass valve wiring If the piping loop was disassembled for shipping or needs to be fitted with an outdoor enclosure, connection or disconnection of the 3-way automatic bypass valve will be required.
42 5 Electrical connections Installation & Operation Manual Installation must comply with: 1. National Electrical Code and any other national, state, provincial, local codes, or regulations. 2. In Canada, CSA C22.1 Canadian Electrical Code Part 1, and any local codes.
43 Installation & Operation Manual EMS or remote thermostat connection An EMS, remote thermostat or other remote temperature control may be connected to the pool heater (see FIG. 5-4). Follow the manufacturer’s instructions supplied with the remote temperature control for proper installation and adjustment.
Alarm contacts The SMART SYSTEM control closes another set of contacts whenever the heater is locked out or the power is turned off. This can be used to turn on an alarm, or signal a Building Management System that the pool heater is down. Wiring of the cascade When wiring the heaters for Cascade operation, select one heater as the Leader.
45 6 Startup Installation & Operation Manual Check/control water chemistry Salt levels above 5000 ppm can cause corrosion damage to heat exchangers. CAUTION The water chemistry of your pool changes daily due to natural evaporation of the water and the addition of chemicals.
46 6 Startup Installation & Operation Manual If freeze protection is not provided for the system, a low ambient temperature alarm is recommended for the equipment room.
47 Installation & Operation Manual Figure 6-2_ Operating Instructions FOR YOUR SAFET Y READ BEFORE OPERAT ING A. This appliance is equipped with an ignition device which autom atically lights the burner. Do not try to light the burner by hand. B. BEFORE OPERA TING smell all around the appliance area for gas.
48 Installation & Operation Manual 6 Startup Set clock The SMART SYSTEM control has a built-in clock that it uses for its night setback feature and for logging events. This clock must be set when the appliance is installed, and anytime the appliance has been powered off for more than one month.
7 Operating information 49 Installation & Operation Manual General How the appliance operates The Copper-fin 2 uses a copper finned tube heat exchanger to transfer heat from the flue products to the water. An electronic control module monitors various inputs to initiate a call for heat.
50 7 Operating information Installation & Operation Manual Freeze protection DO NOT install the appliance in a room likely to freeze. The following integral feature of the SMART SYSTEM control module provides some protection for the appliance only -- not for the system.
51 7 Operating information (continued) Installation & Operation Manual Cascade When multiple appliances are installed, they can be wired together in a cascade sequence.
52 7 Operating information Installation & Operation Manual Sequence of operation OPERATION DISPLAY 1. The high limit may require reset through the display before any action will take place. HTR: Standby OUT: 123.8F( 78) 2. Upon a call for heat the control turns on the unit pump.
53 7 Operating information (continued) Installation & Operation Manual Copper-fin 2 control module MENU/E XIT DISPLAY SCREEN ENT ER/RES ET T X E N S U O I V E R P N W O D P U • Press to turn hea.
54 Installation & Operation Manual 7 Operating information Access modes User The user can adjust the space heating target temperature and the tank target temperature (if a tank sensor is used) by using the UP and DOWN buttons (FIG. 7-1) at any time during normal operation.
55 Installation & Operation Manual 7 Operating information (continued) Status Display Screens By using the Previous/Next ( , ) arrow keys on the SMART SYSTEM display panel, you can navigate through the 11 display screens. Each screen will contain two (2) viewable items.
56 Installation & Operation Manual 7 Operating information Status Display Screens (cont’d) By using the Previous/Next ( , ) arrow keys on the SMART SYSTEM display panel, you can navigate through the 11 display screens. Each screen will contain two (2) viewable items.
57 8 Maintenance Installation & Operation Manual Maintenance and annual startup Table 8A_ Service and Maintenance Schedules Service technician (see the following pages for instructions) General: .
Installation & Operation Manual 8 Maintenance 58 Follow the service and maintenance procedures given throughout this manual and in component literature shipped with the appliance. Failure to perform the service and maintenance could result in damage to the appliance or system.
Installation & Operation Manual 8 Maintenance (continued) 59 Check relief valve 1. Inspect the relief valve and lift the lever to verify flow. Before operating any relief valve, ensure that it is piped with its discharge in a safe area to avoid severe scald potential.
Installation & Operation Manual 8 Maintenance 60 Check burner flame Visually check main burner flames at each start-up after long shutdown periods or at least every six months.
Installation & Operation Manual 8 Maintenance (continued) 61 Inspect and clean the heat exchanger 1. While burners are removed, check the heat exchanger surface for sooting. If present, heat exchanger must be cleaned and problem corrected. Proceed as follows.
62 Installation & Operation Manual 9 Connection diagram + + + + + + + + OU T D OO R SEN SOR SYS R ET U R N SEN SOR SYS SU P PL Y SEN SOR 0-1 0V S YS -P U M P I N CN 2 1 2 3 4 5 6 7 8 FIE LD SU PP .
Installation & Operation Manual 63 NOT E: NUMBER O F G AS VALV ES VARIE S BY MO DEL GR OU N D X11 X4 X9 X5 X6 X7 X8 X13 N UNIT 1 18 2 3 5 6 20 19 17 16 12 7 15 14 Y T W GY BL Y/G BR /W BL BK /R R/.
64 Installation & Operation Manual 10 Ladder diagram BLOWER N ON/OFF SWITC H F2 3.15A BOX DEPI CTS OPTI ON AL I TE MS 120 VAC LOW VOLT AGE TERMINAL STRIP BLOW ER RELA Y HI/LO SPEED RELA Y HI/LO SP.
65 Installation & Operation Manual 10 Ladder diagram (continued) CN5-11 X6-1 X6 -13 CN5-5 LOUVER RE LAY CN4- 5 X3-1 CN4- 6 X3-2 CONN ECTI ON BOARD 1 X6-7 CN5-1 RUNTIM E CON TAC TS X6-16 CN5-7 X6-2.
66 Notes.
67 Notes.
Revision Notes: Revision A (ECO #C08226) initial release. Revision B (ECO #C08423) reflects updates made to images and text as a result of questions/requests from the field.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lochinvar COPPER-FINN2 2072 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lochinvar COPPER-FINN2 2072 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lochinvar COPPER-FINN2 2072, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lochinvar COPPER-FINN2 2072 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lochinvar COPPER-FINN2 2072, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lochinvar COPPER-FINN2 2072.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lochinvar COPPER-FINN2 2072. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lochinvar COPPER-FINN2 2072 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
