Manuel d'utilisation / d'entretien du produit IM812-A du fabricant Lincoln Electric
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LN-35 C V/CC SEMIA UTOMA TIC WIRE FEEDER OPERA TOR’S MANUAL IM812-A January, 2005 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page INSTALLATION SECTION ......................................................................................................................A Technical Specifications .......................................................
A-1 INST ALLA TION LN-35 A-1 TEMPERA TURE RANGE OPERA TION: - 40 o C to +40 o C (- 40 o F to +104 o F) STORAGE: - 40 o C to +85 o C (- 40 o F to +185 o F) OPERA TING ARC VOL T AGE Constant Voltage (CV.
A-2 INST ALLA TION LN-35 A-2 ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before installing or servicing. • Do not touch electrically hot parts. • Turn the input power to the welding power source off at the fuse box before working in the terminal strip.
A-3 INST ALLA TION LN-35 A-3 c. Set ELECTRODE POLARITY switch to constant voltage polarity required by electrode. d. Set toggle switch to “Constant Voltage” and set the Constant Voltage Control on welder and the portable field control on #5 for initial start.
A-4 INST ALLA TION LN-35 A-4 WELD CABLE CONNECTION The size of the electrode cable and work cable must be sufficient for the maximum weld current and total cable length to be used.
B-1 OPERA TION LN-35 B-1 ELECTRIC SHOCK can kill. • Do not touch electrically live part or electrode with skin or wet clothing. • Insulate yourself from work and ground. • Always wear dry insulat- ing gloves. ARC RAYS can burn. • Wear eye, ear and body protection.
B-2 OPERA TION B-2 LN-35 TO MOUNT A 50 OR 60 LB COIL: 1. To remove the wire reel from its shaft. 2. Lay the reel flat on the floor. Loosen the spinner nut and remove the cover plate. See Figure B.1. 3 . Place the coil of electrode on the reel so it unwinds as the reel rotates clockwise.
B-3 OPERA TION B-3 e. Press the gun trigger and push the electrode until it just enters the drive roll. When inching with gun trigger, the electrode and drive mechanism are always “hot” to work and ground. --------------------------------------------------------------------- f.
B-4 OPERA TION B-4 LN-35 PRESETTING WIRE FEED SPEED The LN-35 permits accurate presetting of the desired wire feed speed, before welding, in both CV and CC wire feed modes. SETTING CONSTANT WIRE FEED SPEED ( C V MODE) a. Set Wire Feed Mode switch to CV position.
B-5 OPERA TION B-5 MAKING A WELD SETUP a. Connect work cable to metal to be welded. Work cable must make good electrical contact to the work. The work must also be grounded as stated in “Arc Welding Safety Precautions.
B-6 OPERA TION B-6 a . Cut the electrode within approximately 3/8”(9.5mm) of the end of the contact tip for solid wire and within approximately 3/4”(19.1mm) of the extension guide for cored wire. b. Position electrode over joint. End of electrode should be slightly off the work.
B-7 OPERA TION B-7 CC (formerly VV) power sources, on the other hand, permit the arc voltage to decrease with increases in welding current. The output characteristics of these power sources can range .
D-1 MAINTENANCE D-1 LN-35 SAFETY PRECAUTIONS Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete.
D-2 MAINTENANCE D-2 ADJUSTING SPEED SENSOR MODULE The LN-35 Speed Sensor Module is a three lead Hall Effect switch device encased in an externally threaded housing which is screwed into a mounting plate on the motor side of the wire drive gearbox.
E-1 TROUBLESHOOTING E-1 LN-35 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 LN-35 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 LN-35 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 LN-35 632 633 631 10KW R1 WIRE SPEED CONTROL RHEOSTAT S3 S1 TO WORK CABL E BLACK POS 667 621 NEG A B C D E 622A 500A J5 TRIGGER CONNECTOR 7 * * J3 J14 3 2 1 4 2 1 3 4 621 500A 667 622.
NOTES LN-35.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS PAR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM812-A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM812-A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM812-A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM812-A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM812-A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM812-A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM812-A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM812-A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
