Manuel d'utilisation / d'entretien du produit BIG RED IM10019 du fabricant Lincoln Electric
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
FOR ENGINE pow ered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.
FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar. ‘93 PRÉC A UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications ......................................................
Page Maintenance ....................................................................................................Section D Safety Precautions ................................................... .............................................D-1 Routine and Periodic Engine Maintenance .
A-1 INS T ALLA TION BIG RED™ 600 A-1 TECHNIC AL SPECIFIC A TIONS - BIG RED™ 60 0 (K281 1-1) Make/Model Description Speed (RPM) Displacement Starting Capacities System Deutz 3 cylinder Idle 1890 173 cu. in 12VDC battery Fuel F3L 912 44HP (33 kw) (2.
A-2 INS T ALLA TION BIG RED™ 600 A-2 SAFETY PRECAUTION Read this entire installation section before you start installation. LOCA TION AND VENTILA TION The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets.
A-3 INS T ALLA TION BIG RED™ 600 A-3 TOWING Use a recommended trailer for use with this equip- ment for road, in-plant and yard towing by a vehi- cle(1). If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard or dam- age the welding equipment.
A-4 INS T ALLA TION BIG RED™ 600 A-4 ENGINE BREAK-IN Lincoln Electric selects high quality, heavy-duty indus- trial engines for the portable welding machines we o ff er .
A-5 INS T ALLA TION BIG RED™ 600 A-5 MUFFLER OUTLET PIPE Remove the plastic plug covering the muffler outlet tube. Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired position .
A-6 INS T ALLA TION BIG RED™ 600 A-6 AUXILIAR Y POWER RECEPT ACLES The auxiliary power of the BIG RED™ 600 consists of Single Phase 60Hz Power. Out put Voltage is within +/- 10% at loads up to rated capacity.
A-7 INS T ALLA TION BIG RED™ 600 A-7 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Shut off Welder before making any electrical con- nections. ---------------------------------------------------------.
B-1 OPER A TION B-1 GENERAL DESCRIPTION The BIG RED™ 600 is a diesel engine driven welder, offering reliable DC arc welding performance, with outstanding arc characteristics for all welding applica- tions. The BIG RED™ 600 is both a rugged three cylinder, diesel engine driven 600 amp DC arc welder and 3.
B-2 OPER A TION B-2 WELDING CONTROLS (Items 1-5) 1. OUTPUT RANGE SELECTOR SWITCH A 5 position switch that provides 5 overlapping out- put current settings: • 65 - 115 • 105 - 220 • 150 - 330 • 200 - 435 • 300 – Maximum Note: Do not switch while welding 2.
B-3 OPER A TION B-3 5 . LOCAL / REMOTE CONTROL SWITCH and REMOTE RECEPTACLE The toggle switch provides the option of controlling the welding output at the control panel or remotely. For control at the control panel set the switch in the "LOCAL" position.
B-4 OPER A TION B-4 17. 120 VAC DUPLEX RECEPTACLE Single-pole 20A rated. Provides overload protec- tion for the 120VAC (5-20R) NEMA Duplex Receptacle. 18. CIRCUIT BREAKERS Single pole 15A rated. Provides overload protection for the 120VAC European (IEC-309) receptacle.
B-5 OPER A TION B-5 WELDER OPERA TION DUTY CYCLE Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example a 60% duty cycle, represents 6 minutes of load and 4 minutes of no load in a 10 minute period.
B-6 OPER A TION B-6 TIG The BIG RED™ 600 can be used for Scratch-Start of DC TIG welding applications. Use the “Output Range Selector” and “Output Control Adjustments” to set the desired current. To initiate a weld, the tungsten electrode is then scratched on the work which establishes the arc.
B-7 OPER A TION B-7 CONST ANT CURRENT OPER A TION WITH A LINCOLN ELECTRIC WIRE FEEDER Lincoln Electric does NOT recommend constant current semiautomatic welding for applications which need to meet specified weld metal chemical or mechanical property requirements or weld quality requirements.
B-8 OPER A TION B-8 BIG RED™ 600 AUXILIAR Y POWER: The auxiliary power is independent of the welding power and thus not effected by the weld control set- tings. Simultaneous Welding and Auxiliary Power Loads The auxiliary power ratings are with no welding load.
C-1 A CCESSORIES C-1 BIG RED™ 600 OPTIONAL FEA TURES K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitch. K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package.
D-1 MAINTENANCE D-1 BIG RED™ 600 SAFETY PREC A UTIONS Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance.
D-2 MAINTENANCE D-2 3. R emove loos e dirt from ele ment with co mpressed air or water hose directed from inside out. Compressed Air: 100 psi maximum with nozzles at least one inch away from element. Water Hose: 40 psi maximum without nozzle. 4. Soak element in a mild detergent solution for 15 minutes.
D-3 MAINTENANCE D-3 FUEL FIL TERS When working on the fuel system • Keep naked lights away, do not smoke ! • Do not spill fuel ! -------------------------------------------------------------------.
D-4 MAINTENANCE D-4 5. Slide the quick change ring up over the element and rotate counter clockwise until an audible click or pop is heard. If you do not hear the click you have not rotated the ring far enough and the ele- ment is not in the locked position.
D-5 MAINTENANCE D-5 PREVENTING BA TTER Y BUCKLING Tighten nuts on battery clamp until snug. CHARGING THE BA TTER Y When you charge, jump, replace, or otherwise connect bat- tery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit.
D-6 MAINTENANCE D-6 WELDER / GENERA TOR MAINTENANCE STORAGE Store the BIG RED™ 600 in clean, dry protected areas. CLEANING Blow out the generator and controls periodically with low pressure air. Do this at least once a week in particularly dirty areas.
E-1 TR OUBLESHOO TING E-1 BIG RED™ 600 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TR OUBLESHOO TING E-2 BIG RED™ 600 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TR OUBLESHOO TING E-3 BIG RED™ 600 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIA GRAMS F-1 BIG RED™ 600 A M22253 ELECTR IC SHO CK CAN KI LL WA RN ING Do no t o pe rate wi th c o v e r s rem ov ed Di sc on nec t i np ut power be for e se r v i c i ng Do no t t ouch electrica lly li ve pa rts Only quali fi ed per sons sho uld ins tall, use or s e r v i c e thi s e qu ipm ent 1.
F-2 DIA GRAMS F-2 BIG RED™ 600 M2 2 2 5 3 A 4. LOC AT E L EAD S 3D & 6J . (S EE F IG U R E 2 ) . C UT B O T H L E A D S AS S HO W N. 5. S T R I P ALL F OU R LEA D S 13 M M ( . 50 in. ) 6 . C ON NE CT L E A DS FRO M CI RC UIT B R EA K ER & R EC EP T AC E T O RC D A S S H O W N & T I G H T E N LEA D S T O 2.
F-3 DIA GRAMS F-3 BIG RED™ 600 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-4 DIA GRAMS F-4 BIG RED™ 600 M 22 2 23 A 65.10 1653.7 27.00 685.8 10.01 254.3 6.29 159.8 1.28 32.5 23.32 592.2 31.70 805.2 45.15 1146.7 59.50 1511.3 N.A. CEN TER O F GRAVITY W ITH OIL IN E NGINE AND EMPT Y FUEL TANK. 32.25 819.2 17.50 444.5 N.A. 28.
NO TES BIG RED™ 600.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INS TR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES T O BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A A S INSTR UÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E AS P AR TES DE USO , E SIGA A S PRÁTIC A S DE SEGUR ANÇA DO EMPREG ADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric BIG RED IM10019 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric BIG RED IM10019 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric BIG RED IM10019, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric BIG RED IM10019 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric BIG RED IM10019, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric BIG RED IM10019.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric BIG RED IM10019. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric BIG RED IM10019 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
