Manuel d'utilisation / d'entretien du produit GEN II LOVTM BIELA14 du fabricant Frymaster
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OPERATOR’S MANUAL FRYMASTER BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER TABLE OF CONTENTS WARRANTY STATEM ENT ................................................................................................... Page i INTRODUCT ION ..................
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.
M3000 Menu Summary Tree Reflected below are the major programming secti ons in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual. Adding New Product Menu Items (Product Selection) See section 4.
i LOV™ ELECTRIC W A RRANTY ST A TEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only f or this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components agains t defects in material and workmanship for a period of two years.
ii • no fryer will be warranted under the ten-year pr ogram for which a proper start-up form has not been received. This warranty also does not cover: • transportation or travel over 100 miles/160.
1-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of McDonald’s BIELA14 LOV™ mode ls.
1-2 1.3 Computer Information for the M3000 Computers This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits.
1-3 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or com panies which, either in person or through a representative, are engaged in and are responsible fo r the installation of electrical appliances.
1-4 1.8 Service Information For non-routine maintenance or repairs, or for service inform ation, contact your local Frymaster Authorized Service Agency (ASA). In order to assist you quickly, the Frymaster Authorized Service Agency (ASA) or Service Department representa tive requires certain information about your equipment.
2-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essential for the safe, e ff ici ent, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.
2-2 NOTICE If the electrical power supply cord is dama ged, it must be replaced by a Frymaster Authorized Service Agency technician or a similarly qualified person in order to avoid a hazard.
2-3 2.1.3 Australian Requirements To be installed in accordance with AS 5601 / AG 601, local authority, gas, el ectricity, and any other relevant statutory regulations. 2.2 Power Requirements The three phase supply plug for the elements is rated at 60 amps, 250 VAC and is NEMA configuration L15-60P.
2-4 When the fryer is leveled in its final position, in stall the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restra ints in accordance with the provided instructions.
3–1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIELA314 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture.
3–2 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so w ill result in irreparable damage to the elements and may cause a fire.
3–3 3.3 Low Oil Volum e Automatic Refill When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually checke d and topped off as necessary from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil.
3–4 1. Open the cabinet and slide the JIB from the cabinet (see Figure 5). Figure 5 2. Remove the cap and pour any remaining oil in the container into all fry vats equally (see Figure 6). Figure 6 3. With the replacement jug upright remove the cap and foil seal (see Figure 7).
4-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS 4.1 M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability.
4-2 4.2 Basic Operation.
4-3 4.3 Cooking with Mu lti-Product Display.
4-4 4.4 Cooking with Dedicated Display.
4-5 4.5 Changing from Breakfast Setup to Lunch Press and quic kly release product button for french fries. <<<< >>>> 1 ABC 1 Computer will change from HASH BRN to <<<< >>>>; an alarm will sound.
4-6 4.6 Changing from L unch Setup to Breakfast Press and quickly release product button for hash browns. 1 Computer display will change from FR FRIES to <<<< >>>>; an alarm sound s. Press and hold the cook channel button under the d isplay until a beep is he ard (approximately three seconds) and release.
4-7 4.7 M3000 Button Description and Functions 4.7.1 Navigation Buttons The menu on the M3000 uses 34 and tu buttons to navigate the various menus and submenus. When programming, the left screen shows a menu or submenu item. The right screen is f or data entry.
4-8 4.8 M3000 Menu Summary Tree Reflected below are the major programming section s in the M3000 and the order in which su b menu headings will be found under the sections in the Installation and Op eration Manual. Adding New Product Menu Items (Product Selec ti on) See section 4.
4-9 4.9 Fryer Setup Mode Progra mming The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, da te, date form at, language, fryer type, vat type, oil system type and the temperature scale.
4-10 10. Use the 3 and 4 buttons to toggle between 12hr and 24hR . 11. With the desired sel ection displayed, press the ( 1 yes ) button . The computer displays ENTER TIME on the left and current tim e on the right in hh:MM format. AM or PM is displayed if 12 hours system is chosen.
4-11 20. Use the 3 and 4 buttons to toggle between split and full . 21. With the desired sel ection displayed, press the ( 1 yes ) button. The computer displays OIl SYSTEM on the left and JIB on the right. 22. Use the 3 and 4 buttons to toggle between jib and bulk .
4-12 4.10.2 Adding New Product Items to the Menu (PRODU CT SELECTION) This function is used to add additi onal products to the computer menu. To add a new product to the menu: 1. With the computer OFF , enter Level 1 programm ing mode by pressing the TEMP and INF O buttons simultaneously until LEVEL 1 is displayed.
4-13 8. Press the 4 button to advance the cursor to the next display space. Use the #0 key to insert a space. The 3 button can be used to m ove the cursor back. For example, to enter “ WINGS ”, press the #8 key two tim es until W appears in the display.
4-14 17. With duty time 1 (shake time) entered, press the u ( INFO ) button to save duty time one and scroll to DUTY TIME 2 . If a product calls for a second duty to be preformed, it can be entered here.
4-15 24. If no further programm ing is necessary, press the (2) button. The computer displays the select product option with the product (ex. FR FRIEs ) on the right screen. Press the (2) button again. Computer displays Level 1 program changing to the Product selection prompt.
4-16 4.10.4 Draining a nd Refilling Vats, and Di sposing of Oil When cooking oil is exhausted, drai n the oil into an a ppropriate container for transport to the disposal container. Frymaster reco mmends a McDonald’s Shortening Di sposal Unit (MSDU).
4-17 DANGER When draining oil into an appropriate META L container, make sure the container will hold at least FOUR gallons ( 15 liters) or more, otherwi se hot liquid could overflow and cause injury.
4-18 1. With the computer OFF , press and hold the FLTR button of the corresponding vat for three seconds. The computer displays fltr menu for three seconds changing to Auto Filter . 2. Press the u ( INFO ) button and sc roll to dispose . 3. With dispose displayed, press the ( 1 yes ) button to continue.
4-19 The computer displays CLOSE DISPOSE VALVE . 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled wi th oil. Continue to Section 4.
4-20 The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used prim arily for diagnostic purposes.
4-21 DANGER Open the filter pan slowly to avoid splashing of hot o il that may cause severe burns, slipping and falling. 9. Carefully pull the filter pan from the fryer. The computer displays IS PAN EMPTY? alternating with yes no . NOTE : A small quantity of oil m ay remain in the pan after refilling.
4-22 The computer displays FILLING while the vat is refilling. After fillin g the computer displays IS VAT FULL? alternating with yes NO . 5. Press the ( 1 yes ) button if vat is full to exit and return to OFF . If vat is not full press ( 2 NO ) button to continue filling.
4-23 4.11.5 Pan to Waste Pan to waste selection is an opti on that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draini ng the existing oil in the frypot. 1. With the computer OFF , press and hold the filter button for the vat to be refilled for three seconds.
4-24 3. Press the t and u buttons to scr oll between: a. Product selection See pg. 4-12 b. aif clock See pg. 4-24 c. DEEP CLEAN MODE See pg. 4-25 d. hi limit test See pg. 4-30 e. Fryer setup See pg. 4-9 4. With the selection displayed, press the ( 1 yes ) button to select chosen menu ite m.
4-25 9. Press the u ( INFO ) button. The computer displays 0 DUR . This is the amount of time the AIF is to remain suspended. 10. Use the number keys to enter a time between 0 and 999 minutes (ex. 1½ hours is entered as 90 minutes). Enter 90 for this example.
4-26 *If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM . Press the ( 1 ) button and call the bulk oil waste provider. Th e display returns to OFF . DANGER When draining oil into a dis posal unit, do not fill above the maximum fill line located on the container.
4-27 9. Bulk Oil System: Press the (2) button to run the pum p again if the pan has oil remaining; otherwise continue to the next step. 10. Bulk Oil System: Once the pan is empty, press the ( 1 ) button (see Figure 4.10.4.3.10). Bulk Oil System: The computer displays CLOSE DISPOSE VALVE .
4-28 18. Bulk or JIB System: The computer display s SCRUB VAT COMPLETE? alternating with yes . Press the 9 ( 1 yes ) button. 19. Bulk or JIB System: The computer displays DRAINING . The drain opens to drain the small amount of residual solution left in the vat.
4-29 The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F ( 210°C ± 12°C)*, the computer disp lays hot hi-1 alternating with the actual temperature (ex. 410F ) and continues heating.
4-30 3. Press the t and u buttons to scr oll between: a. Prod comp See pg. 4-30 b. e-log See pg. 4-31 c. password SETUP See pg. 4-31 d. alert tone See pg. 4-32 e. filter After See pg. 4-33 f. filter time See pg. 4-34 NOTE: Use the 3 and 4 buttons to move between positions within the selections.
4-31 6. If changing this setting, enter a number between 0-9. 7. Press the (2) button to accep t selection. 8. Press the (2) button two tim es to exit. The computer displays OFF . 4.13.2 E-LOG MO DE The E-LOG mode is used to view the ten most r ecent error codes encountered on the fryer.
4-32 b. usage – Established password to enter usage mode to reset usage statistics. (Default is 4321) c. level 1 – Establishes password to enter level 1 mode. (Default is 1234) d. level 2 – Establishes password to enter level 2 mode. (Default is 1234) 4.
4-33 The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level . Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the t and u buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right.
4-34 5. Press the (2) button again to exit. The computer displays OFF . 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores , where filtration is desired more often than the amount the cook cycles would generate.
4-35 2. Press the t and u buttons to scr oll between: FULL VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load See pg. 4-37 SPLIT VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load L See pg.
4-36 SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times lef t vat filter was bypassed and day. d. L flt avg day, – Average number of cook cycles per filter/left vat and day.
4-37 4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE , othe rwise skip to step 7. The computer displays reset usage . 5. With the desired sele ction displayed, press the ( 1 yes ) button to select chosen menu item. The computer displays enter code .
4-38 4. Press the (2) button to return to INFO MO DE changing to filter stats prompt. 5. Press the (2) button again to quit. The computer displays OFF .
5-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 5: FILTRATION INSTRUCTIONS 5.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation.
5-2 3. Then in reverse order, place the meta l filter screen in the cen ter of the bottom of the pan, then lay a filter pad over the screen, ensuring that the ro ugh side of the pad is up. Make sure that the pad is in between the embossed ridges of the filte r pan.
5-3 If the oil level is too low, the com puter displays OIL LEVEL TOO LOW alternating with YES. Press 9 (1) YES to acknowledge issue and return to idle cook mode. Check to see if the JIB is low on oil. If JIB is not low and this continues to occur, contact your ASA.
5-4 2. Press the 9 ( 1 yes ) button to continue. The computer displays filter NOW? Alternating with YES/NO . 3. Go to step 1 section 5.3 on page 5-2 to continue. 5.4 Troubleshooting the Auto In termittent Filtration (AIF) 5.4.1 Incomplete Filtration Should the AIF procedure fail after the filter pad wa s changed an error message is generated.
5-5 The computer displays REMOVE PAN . * NOTE : If the filter pad change time has expired, normally every 25 hours , the CHANGE FILTER PAD? message repeats every 15 m inutes instead of every four minutes. 6. Remove the pan. The computer display changes to CHANGE PAD .
5-6 5.4.4 Filter Error Flowchart This chart follows the process of clearing a filtration issue. The prom pt is displayed when any of the following occur: 1. a clogged filter pad, 2. a tripped or defective filter pum p, 3. a leaky O-ring on the pick-up tube, 4.
5-7 5.4.5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be f iltered or waiting on another issue to clear. Wait 15 minutes to see if problem is corrected.
5-8 Computer displays fIltEr menu for three seconds changing to Auto Filter . 2. Press the u ( INFO ) button to scro ll to maInT fIltEr . 3. When the desired selection is displayed press the 9 ( 1 ) button to continue. The computer displays maInT fIltEr? alternating with Yes NO .
5-9 The computer displays rinsing . The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no . 8. If the pot is clear of debris, press the 8 ( 2 NO ) button to continue and skip the rinse again cycle.
6–1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day.
6–2 Deep Clean (Boiling Out) the Frypot After the fryer has been in use for a period of time, a hard f ilm of caramelized cooking oil will f orm on the inside of the frypot. This film should be periodically rem oved by following the deep-clean (boil-out) procedure contained in Kay Chemical “Fryer Deep Clean P rocedure” instructions.
6-3 ● Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and/or chafing. ● Verify the heating-element amp-draw is within the allowed range as indicated on the appliance ’s rating plate.
7-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 7: OPERATOR TROUBLE SHOOTING 7.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment.
7-2 7.2 Troubleshooting 7.2.1 Computer and Heating Problems Problem Probable Causes Corrective Action A. Computer not turned on. A. Press the ON/OFF switch to turn the computer on. B. No power to the fryer. B. Verify computer power cord is plugged in and that circuit breaker is not tripped.
7-3 Problem Probable Causes Corrective Action M3000 display shows hot-hi-1 . Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC). Shut the fryer down immediately and call your ASA for assistance. M3000 display shows hELP HI-2 or High limit failure .
7-4 Problem Probable Causes Corrective Action B. Pump motor has overheated causing the thermal overload switch to trip. B. If the motor is too hot to touch for more than a few seconds, the thermal overload switch has probably tripped. Allow the motor to cool at least 45 minutes then press the Pump Reset Switch.
7-5 7.2.5 Bulk Oil System Pro blems Problem Probable Causes Corrective Action JIB won’t fill. A. Incorrect setup procedure. B. Another function is in process. C. Dispose valve not completely closed. D. Bulk oil tank is empty. E. Solenoid, pump or switch issue.
7-6 is missing E12 ERROR RETURN VALVE NOT OPEN Return valve was trying to open and confirmation is missing E13 ERROR RE TURN VALVE NOT CLOSE D Return valve was trying to close and confirmation is miss.
8-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 8: WIRING DIAGRAMS 8.1 Wiring Diagrams 8.1.1 Component Wiring (Domestic).
8-2 8.1.2 Component Wiring (CE).
8-3 8.1.3 Component Wiring (CSA).
8-4 8.1.4 Component Wiring (Australia).
8-5 8.1.5 Contactor Box – Delta Configuration.
8-6 8.1.6 Contactor Box – WYE Configuration.
8-7 8.1.7 BIELA14 Series GEN II LOV™ Simplified Wiring START OF 6-WI RE DATA & POWER 8051734Q.
8-8 8.1.8 Solid Shortening Me lting Unit Wiring Diagram.
A–1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX A: RTI (BULK OIL) INSTRUCTIONS A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the resta urant, that are connected to a rear manifold on the fryer.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX C: Solid Shortening Melter Use • Ensure shortening melter is on. • Fill melter with shortening. • Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system.
Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-5.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Frymaster GEN II LOVTM BIELA14 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Frymaster GEN II LOVTM BIELA14 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Frymaster GEN II LOVTM BIELA14, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Frymaster GEN II LOVTM BIELA14 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Frymaster GEN II LOVTM BIELA14, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Frymaster GEN II LOVTM BIELA14.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Frymaster GEN II LOVTM BIELA14. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Frymaster GEN II LOVTM BIELA14 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
