Manuel d'utilisation / d'entretien du produit 3000, 3500 du fabricant AIRLESSCO
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SER VICE/OPERA TION MANU AL Form No. 001-683 FEB2305 Form No. 001-683 FEB2305.
T able of Contents INTRODUCTION Sp ra y & St ri pe S pe ci ca ti on s 1 Safety W arnings 2 GETTING ST ARTED How to Flush 7 Flushing 8 Setting Up 9 Pressure Relief Procedure 10 Daily Maintenanc.
Bef ore oper at ing thi s un it, rea d an d fol low all saf ety warn in gs and ins truc tion s rel ated to the usa ge o f thi s eq uipm ent . RE AD, LE ARN , and FOL LOW th e P ress ure Rel ief Proc ed ure on Page 10 a nd und erst and al l w arni ngs on page s 2 thru 6.
TIP GUARD AL W A YS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the injection hazard and helps prevent accidentally placing your ngers or any part of your body close to the spray tip. SPRA Y TIP SAFETY Use extreme caution when cleaning or changing spray tips.
Saf ety War nings Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury , including the need for amputation. • NEVER point the spray gun at anyone or any part of the body . • NEVER put hands or ngers over the spray tip.
A VOID COMPONENT RUPTURE This sprayer operates at 2500 psi (170 bar). Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage.
WHEN ADDING FUEL • T urn engine OFF and let engine cool at least 2 minutes before removing gas cap. • Fill fuel tank outdoors or in well ventilated area. • Do not overll fuel tank. Fill tank to approximately1 inches below top of neck to allow for fuel expansion.
WHEN TRANSPORTING EQUIPMENT • T ransport with fuel tank EMPTY or with fuel shut-off valve OFF . WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN T ANK • Store away from furnaces, stoves, water heaters and other appliances that have pilot lights or other ignition source.
Ho w to F lush FIGURE 1 LOCK TRIGGER TO REMOVE SPRA Y TIP 1. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to Fig. 1. Refer to your separate instruction manual provided with your gun on its safety features and how to engage safety latch.
1. New Sprayer Y our Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, ush with mineral spirits only . Before using water-base paint ush with soapy water , then do a clean water ush.
Setting Up to Stripe or Spr ay 1. Connect the hose and gun. a. If the hose is not already installed on the striper , remove the plastic cap plug from the outlet tee at the spray pump, and screw a conductive or grounded 3000 psi airless spray hose onto uid outlet.
Pr essur e R elief Pr ocedur e 1. Keep the displacement pump packing nut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO helps protect the rod and the packings. 2. Inspect the packing nut daily . Y our pump has a patented T riple Life Packing System.
Star ting Up 1. Lear n ho w to oper ate the control valve. The control valve sets the prime or pressure position as well as the spraying pressure. When the valve is fully counter -clockwise the unit is in the prime position.
Striping Oper a tion 1. Choose handle location The choices are, installing the handle opposite of the single wheel assembly (standard set up) or placing the handle directly over the single wheel assembly .
Striping Tip Guide STRIPING TIP REGULAR P AINTING SPRA Y TIP UNIFORM P A TTERN LIGHT HEA VY Striping Tips should not be used for regular spraying. Striping tips are designed for a single pass application, while spray tips are designed for the 1/3 overlap technique used for spray painting.
Spr ay Gun Oper a tion Reversible Spray T ip T ip Guard T rigger Guard MAJOR COMPONENTS OF SPRA Y GUN & REVERSIBLE REV -TIP ™ SPRA Y GUN Attach spray gun to airless unit and tighten ttings securely .
Spr ay Gun T r oubleshooting DEFECTS CA USE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pressure Reduce pressure for satisfactory pattern (overspray) Material too.
Field T r oubleshooting PROBLEM CAUSE SOLUTION Unit doesn't prime Airleak due to: • Loose Suction Nut • T ighten Suction Nut • W orn O-Rings • Replace O-Ring (106-01 1) on suction seat, &.
17 Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 10. 2. Flush the material you are spraying out of the machine. 3. Remove the connecting rod shield (331-11 1). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
Ser vicing the Piston R od - Outlet V alv e 331-196 331-195 Piston DISASSEMBL Y OF THE OUTLET V AL VE REFER T O FIGURE 3 1. Disconnect the Fluid Pump following instructions on page 17 . 2. Place piston holder (331-195) in a vise. Slide piston into the holder & lock in place with a 3/8” dowel (331-196).
P acking R eplacement Pr ocedur es 19 Fluid Pump Remo val - Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 9. 2. Flush material you are spraying out of the machine. 3. Remove the connecting rod shield (331-1 11). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
FIGURE 5 P acking R eplacement Pr ocedur es FIGURE 6 20 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw into the cover assembly (331-234). Using a 1/2” wrench, tighten the two bolts evenly (alternating between them) until you reach 20 ft-lbs.
I n s p e c t i o n & R e p l a c e m e n t o f C o n t r o l V a l v e , B a l l & S e a t 1. Use a wrench to unscrew the control valve with ring seal. 2. Make sure that the control valve knob turns freely and that its stem is not worn unevenly , mushroomed or otherwise damaged.
Gear Bo x Assembl y - Par t No . 305-196 22 Part Number Description 100-004 90 Degree Elbow 100-028 Pipe Plug 100-318 HXHD Screw 100-332 Retaining Ring 100-380 Screw 100-381 Screw 100-398 Retaining Ri.
Spr ay Gun Assembl y - Par t No . 305-280 Gun Mount Assembl y - Par t No . 305-275 - 23 Part Number Description 100-01 1 Airless 1/4” x 50’ Hose 1 16-103 Cable Retainer Spring 120-1 15 008 Silver .
Bypass V alv e Assembl y Par t No. 305-264 Part Number Description Qty . 100-040 Hose, Whip 2 1 15-016 Control V alve Seat Ass’y 1 1 15-017 Ball 1 1 15-024 Unloader V alve 1 1 15-028 Stat-O-Seal 1 1 15-031 Guide T .
Suction Assembl y P ar t No. 331-290 Part Number Description Qty . 106-020 T eon O-Ring 1 141-015 Hose Clamp (some models only) 1 331-034 Suction Nut 1 331-035 Suction Elbow 1 331-217 Suction Filte.
F r ame Assembl y Par t No . 305-213 Part Number Description Qty . 100-317 Nut 5/16-18 Centerlock 4 100-320 Wing Screw , 3/8 1 100-370 Screw , Hex Cap 2 1 13-031 Spacer , 5/8 x 1.
REV-GU ARD ™ Part # 560-xxx REV -TIP for Spray Painting 562-xxxST REV -TIP for Striping P O SI -L O C ™ S Y ST EM Snap in centering of tip. No leaks, splashback or mess. S EA L L O CA T I NG HA ND L E T ip handle simplifies installing & aligning the seal.
XTEND-A-POLE SY STEM Tip Extensions - Complete with Pa tente d SPRA Y CLE AN REV -GU ARD TIP EXTENSIONS, “G” THREAD 032-170 6” Long 032-171 12” Long 032-172 18” Long 032-173 24” Long SWIVE.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté AIRLESSCO 3000, 3500 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du AIRLESSCO 3000, 3500 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation AIRLESSCO 3000, 3500, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le AIRLESSCO 3000, 3500 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le AIRLESSCO 3000, 3500, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du AIRLESSCO 3000, 3500.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le AIRLESSCO 3000, 3500. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei AIRLESSCO 3000, 3500 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
