Manuel d'utilisation / d'entretien du produit B3TRKS du fabricant Berkley
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OWNERS MANUAL INST ALLA TION AND OPERA TING INSTRUCTIONS REP AIR P ARTS LIST Self Prime Frame Mounted Centrifugal Pump Dir ect Coupling Drive/ Belt Driven/Hydraulic Drive B4ZRKS B3TRKS B2XRKS B2ZRKL IMPORT ANT For best possible performance and continuous, satisfactory operation, read these instructions before installing your new pump.
Page 2 F00633 General Information Safety First Pump Location READ AND FOLLOW SAFETY INSTRUCTIONS! This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one.
F00633 Page 3 General Information Installation FOUNDA TION: Refer to illustration on Page 4. Heavy weights; risk of bodily harm due to crushing. Use care and proper lifting equipment when handling pump for installation. Size and weight of some units will require hoists for safe handling.
Page 4 F00633 Pump Foundation Installation T ypical Installations Drainage Drainage Pump or Motor Frame 1/2" or thicker Sole Plate tapped for hold down bolts Anchor Bolts Pump or Motor Frame Shim.
F00633 Page 5 Centerline 2112 1095 Caliper Straight Edge "B" Parallel "A" Angular Table I Distance from Centerline Maximum Allowable T.I.R. 4.00 inches 3.00 inches 2.00 inches 1.00 inch 0.035 inches 0.070 inches 0.105 inches 0.140 inches Rotating shaft can catch and trap clothing or body.
Page 6 F00633 ALIGNMENT Drive belt can catch and trap clothing or body. Belt guard must ALWAYS be in place when pump is running. Belt guard is not shown for pictorial clarity. • Drive and pump shaft centerlines (A) must be parallel as shown. Belt centerlines (B) must be straight as shown.
F00633 Page 7 Electric Motor / Hydraulic Motor Installation Mounting Hydraulic Motor and Adapter Installation 2116 1195 AMP TIME Incoming Power L1 L2 L3 AUTO OFF HAND START NEMA 3R Enclosure 4 5 3 2 1 Protect Your Investment pp g p prior to installation.
Page 8 F00633 Suction Connection Installation Suction Lift Short length of straight pipe after reducer. ( 2 times pipe diameter minimum ) Suction Gauge Straight run, short as possible but at least 6 times pipe diameter ("D") after elbow to stabilize flow.
F00633 Page 9 Suction Connection Installation Suction Lift Do not use Concentric Reducer. Concentric Reducer causes high spots along the suction line resulting in air pockets. Do not install valves in suction line. Long run not recommended Unsupported pipe causes excessive stress on pump and fittings.
Page 10 F00633 Suction Connection Installation When Flooded Suction Exists Recommended See foundation section. Pump driven by remote power source, direct coupling or pulley/belt connection. 2214 0196 Water under pressure Support pipe as required Short run of straight pipe after reducer (2 times pipe diameter).
F00633 Page 11 Suction Connection Installation When Flooded Suction Exists Not Recommended 2215 0196 Water under pressure Inverted Eccentric Reducer may result in air pocket. Do not leave valve partially closed. Check Valve in suction pipe not needed.
Page 12 F00633 Discharge Connection Installation Use Concentric Reducer to mimimize friction losses. Isolation Valve Support piping as required Non-Slam or spring loaded check valve. Isolation valve to permit servicing of check valve or pump. Align piping to minimize flange stress.
F00633 Page 13 Discharge Connection Installation Do not use Gate Valve to throttle flow. Avoid abrupt change in pipe size. Avoid undersized pipe diameter. Do not force alignment that can cause flange stresses. Do not leave pipe unsupported. Avoid check valves that may cause hydraulic shock.
Page 14 F00633 CHECK ROT A TION: Before pump is put into operation, rotational direction must be checked to assure proper performance of pump. Refer to illustration below to varify proper rotational direction for each model covered in this manual. Hazardous voltage.
F00633 Page 15 LUBRICA TION: LIQUID END of pump requires no lubrication. Wear rings, packing rings, and models using a mechanical shaft seal, are lubricated by the liquid being pumped. Do not run dry! BEARING FRAME - add approximately 2 ounces of a lithium-based NGLI No.
Page 16 F00633 Packing Ring Replacement Maintenance Removal Packing Hooks Packing Ring Shaft 2239 0196 Packing Gland 1 2 x Scale 2 • Unfasten hardware holding Packing Gland in place and slide back on shaft to expose packing rings. • Remove packing rings from Stuffing box using two commercially available Packing Hooks as shown.
ROUTINE MAINTENANCE A well maintained pumping system will extend the life of the unit and will require fewer repairs. This means less down time which can be very critical when a constant delivery of water is required.
Page 18 F00633 General Information Pump Nomenclature ORDERING REPLACEMENT P ARTS: Locate the Berkeley nameplate on the pump, plate is normally on the bearing bracket. Information found on this plate is shown below. To be sure of receiving correct parts, provide all nameplate data when ordering.
F00633 Page 19 Parts Breakdown Self Prime Bearing Frame Pump Nomenclature 2135N 1195 Bearing Frame Shaft Case Gasket Pump Case (Volute) Impeller Impeller Washer Impeller Screw Suction Flan.
Page 20 F00633 Tr oubleshooting Maintenance Electrical Drive Pumps CAUSE CORRECTIVE ACTION I. ELECTRICAL A. No voltage in power system Check phase-to-phase on line side of starter contactor. Check circuit breaker or fuses. B. No voltage on one phase Check phase voltage on line side of starter contactor.
F00633 Page 21 Tr oubleshooting Maintenance Engine Drive Pumps CAUSE CORRECTIVE ACTION I. ENGINE A. Speed too low Refer to engine manufacturer’s manual. B. Rotating and/or Refer to engine manufacturer’s manual. reciprocating parts drag C. Speed too high Refer to pump and engine power curves.
Page 22 F00633 I. QUARTERL Y INSPECTION Inspect all system piping connections for leakage or possible misalignment. Check pump foundation for soundness and see that all hold-down bolts are secure. Complete any lubrication requirements as dictated by pump and driver owner’s manual.
F00633 Page 23 Notes Maintenance.
Page 24 F00633 Wa rranty Berkeley Berkeley/Wicor Canada, Inc. (“Wicor”) warrants to the original consumer purchaser (“Purchaser”) of its products that they are free from defects in material or workmanship.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Berkley B3TRKS c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Berkley B3TRKS - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Berkley B3TRKS, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Berkley B3TRKS va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Berkley B3TRKS, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Berkley B3TRKS.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Berkley B3TRKS. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Berkley B3TRKS ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
