Manuel d'utilisation / d'entretien du produit 1334001 du fabricant Raypak
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#$ $ " $ #$" %$# CA T ALOG NO. 3000.52N Effective: 02-18-1 1 Replaces: 05-20-10 P/N 241075 Rev . 15 This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future reference.
2 Rev . 15 reflects the following: Changes to: “Hard” water specification on page 23, Wiring Diagram headers - “W2/WH2” was “WH2” on page 38, “WH1” was “WH2” on pages 39-44 Additions: Adjustment procedure for two-stage Robertshaw gas valve (including Fig.
'"# Pay Attention to These T erms 4 " #$( T ime/T emperature Relationships in Scalds 6 "& !% .
4 " Indicates the presence of immediate hazards which will cause severe personal injury , death or substantial property damage if ignored. '" Indicates the presence of hazards or unsafe practices which could cause s evere personal injury , death or substantial property damage if ignored.
5 DANGE R ! V a p o r s f r o m f l a m m a b l e l i q u i d s w i l l e xplo d e a n d c a tch f ire c aus ing death or severe burns. Do n o t u s e o r s t o r e f l a mm a b l e p r o d u c t s s u c h a s g a s o l i n e s o l - v e n t s o r a d h e s i v e s i n t h e s a m e r o o m o r a r e a n e a r t h e w a t e r heater.
6 "& !% $ On receipt of the equipment, visually check for exter- nal damage to the carton or the shipping crate. If the carton or shipping crate is damaged, make a note on the Bill of Lading and report the damage to the Carrier immediately .
7 #$ $ 7<=*55*=2878-.< Installation must be in accordance with local codes, or , in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFP A 54, and the National Electrical Code, ANSI/NFP A 70.
8 H eater Model Number F loor Base Part Number 0 133 001749 0 182/ 0181 058313 0260/ 0261 058314 0330/ 0331 058315 0400/ 0401 058316 0514 056199 0624 056200 0724 056201 0824 056202 0926* 054597 1083* .
9 $ The heater shall be installed in a space large in comparison to the size of the heater . Large space is defined as having a volume at least sixteen (16) times the total volume of the heater . M O D E L S 01 8 2 - 0 4 0 0 a n d 018 1 - 04 0 1 M O D E L 01 3 3 #9.
10 M O D E L S 05 1 4-0824 M O D E L S 09 6 2 - 1 8 2 6 Model Number Indoor/Outdoor Dimensions (in inches) Input MBH Recovery GPH* Width A Gas Conn. G Flue Diameter K L WH-0514 51 1.5 508 32-3/4 1 10 25-3/8 WH-0624 627.0 623 37-1/2 1 12 29-1/2 WH-0724 726.
11 M O D E L S 09 2 6 - 1 7 5 8 M O D E L S 2 1 0 0 - 4 0 0 0 MO DEL, Model N umber Input M BH Recovery G PH* D imensions (in inches) W idth A Gas C onn. G W ater C onns. H W H-0926 9 26.0 9 20 5 2-3/8 1 2 -1/2 W H-1083 1 083.0 1 076 5 9-1/4 1 2 -1/2 W H-1 178 1 178.
12 >=-88; '* =.; .*=.;< These heaters are design certified for outdoor installa- tion. Heaters must not be installed under an overhang of less than three (3) feet from the top on the heater . Three (3) sides must be open in the area under the o verhang.
13 $ If louvers, grills or screens are used on the o penings, obtain the net free area from their suppli- er or manufacturer . If the design free area of a louver is not known nor availab.
14 8-.5< 1. Lower outdoor "Stackless" top onto unit. Position top so it is centered on unit from side-to-side and front-to-rear . 2. Tighten the (4) screws (Shown below) until they come in contact with the unit jacket top, then even- ly tighten all (4) screws to secure to unit.
15 Fig. 9: Indoor T op Installation.
16 8-.5< *7- & .7= $ .; 627*57-88; #=*,4 7<=*55*=287 1. Remove the louvered jacket top by removing four (4) #10 flathead screws. 2. If originally installed, remove "Pagoda" top from the louvered jacket top.
17 & .7= 29270 V ent piping of the same size as the drafthood outlet is recommended, however , when the total vent height is at least ten (10) feet (drafthood relief opening to vent terminal), the vent pipe size may be reduced as spec- ified in the National Fuel Gas Code, ANSI Z223.
18 (d) Place in operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat s o appliance will operate continuously . (e) T est for spillage at the drafthood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a ciga- rette, cigar or pipe.
19 NO YES NO YES INSTALL VENT DAMPER WITH ACTUATOR TO SIDES O F VENT ONLY. DO NOT MOUNT ABOVE OR BELOW VENT. TO CHIMNEY TO BOILER D808 FLOW > HORIZONTAL INSTALLATION TO CHIMNEY TO BOILER D808 VERTICAL INSTALLATION ACTUATOR MAY BE INSTALLED IN ANY POSITION ON VERTICAL PIPE.
20 5>6+270 .7.;*5 H eater should be located so that any water leaks will not cause damage to any adja cent areas or structures. *< #>995 B 877.,=287< Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve locat- ed outside the heater jacket.
21 *< ; .<<>;. ".0>5*=8; The gas pressure regulator located in the gas valve is preset nominally at 4" WC for natural gas, and 1 1" WC for propane. Between the gas valve and the burners is a 1/8" pipe plug. The pressure at this point, taken with a manometer , should be about 3.
22 R D H R D H L E D O M SIZE GPM T P FT GPM T P FT CONN GPM T P FT GPM T P FT CONN 0133* 22 10 14.7 10 22 3.3 1-1/4" 0 182/ 0181 45 7 9.2 20 15 1.8 1-1/2" 0 260/ 0261 45 10 9.4 20 22 1.9 1-1/2" 0 330/ 0331 45 12 9.6 20 28 1.9 1-1/2" 0 400/ 0401 45 15 9.
23 Indoor Outdoor TG P M P M P S S H LT G PM P MPS SHL TG P MP M P S S HL 0133 0133 22 10 3.4 1-1/4 5.1 17 13 5.5 1-1/4 8.2 10 22 14.7 1-1/4 22.0 0182/ 0181 0182 15 20 1.8 1-1/2 4.6 12 26 3.1 1-1/2 7.5 7 45 9.2 1-1/2 20.8 0260/ 0 261 0260 21 20 1.9 1-1/2 4.
24 29270 2* 0 ; *6E$B9. ' %72=.69 #B<=.6.
25 87=;85<E.7.; *5 " .52./ & *5? . A new combination temperature and pressure (T&P) relief valve, complying with the Standard for Relief V alves and Automatic Gas Shut-Off Devices for Hot Wat er Su p p l y Sy s t e ms , AN S I Z 21 .
26 on-off cycling heater . The valve has a remote capillary bulb immersed in a well, at the header outlet, to main- ta in a c on s ta n t o ut le t wa te r te mp er a tu r e. Wh en multiple valves are furnished, they can be staged to give greater flexibility of control .
27 258= #*/.=B Models 0514-4001 employ electronic devices which close the main gas valve within 8/10 of a second whenever the pilot flame is interrupted. Pilot flame is a utomatically lit when the device is powered. Unit per- forms its own safety check and opens the main valve only after the pilot is proven to be lit.
28 8,*=2878/ 87=; 85< 0400 W H 1 , W H 2 , W H 3 018 1 ( L O W N O x ) WH1.
29 8,*=2878/ 87=; 85< 0824.
30 8,*=2878/ 87=; 85< #$ "$ % " %"# ./8;. #=*; =%9 Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the heater when the heater underwent tests speci- fied in the latest edition of the ANSI Z21.
31 T O T U R N O F F G A S T O APPLIANCE LIGH TING INST RUC TION S FOR HEAT ERS WITH ELEC TRON IC IG NIT ION ( IID) FOR MOD ELS WITH MA NUAL GAS VA LVES F OR Y O U R S A F E T Y R E AD B E F O R E O P.
32 FOR MODELS WITH AUT OMA TIC GAS V AL VES 1. Close all gas valves. T urn off electric power supply . W ait five (5) minutes. 2. Open manual pilot valve. T urn on electric power . Pilot is automatically lighted. 3. Open main gas valve. 4. Set temperature controls to desi red temperature.
33 7<9.,=287 ; 8,.->; .< Inspect on the first and third month after initial startup and then on an annual basis. If problems are found, refer to the T roubleshooting sections of this manual for additional directions. 1. Remove top of heater and inspect heat exchanger for soot and examine venting system.
34 c. Check the ignition spark operation. Time must be within the lockout timing period (15 or 90 sec- onds). d. Turn control down to end call for heat and wait 60 seconds on lockout models before beginning step 3. 3. T urn on gas supply . 4. Set controller to call for heat.
35 *27 >; 7.; 7- ;2/2,. " .68 ?*5 1 . Remove burner tray . (See Burner T ray Removal procedure on page 34.) 2 . Remove (8) screws from the hold-down brackets. 3. Remove (8) screws from the left an d right sides of th e ma n i fo l d as s em b l y .
36 NO TE : Be fo re t roubleshoo ti ng , f amiliar i ze y ours e lf w it h th e s tar t- up a nd c heckout procedure. Ch ec k l ine vo lt age po we r, l ow v olt a ge t ransforme r, li mit c ontrolle r , t hermostat ( co nt ro l le r) an d w i ri ng. Pu ll ig ni ti on le ad an d c he ck sp ar k a t m odule.
37 M E C H A N I C A L P R O B L E M W he n he at er is tu rn ed on no th in g happens. Th er mo st at in "O N" po si ti on ca us es re lay and pum p to ope rat e, b ut he at er d oe s no t f ire . Co nt in uou s s hu t do wn of man ua l re se t H ig h Li mi t.
38 '" "# ' 2;270 2*0 ; *6E'' .
39 ' 2;270 2* 0 ; *6E' .
40 ' 2;270 2* 0 ; *6E' .
41 ' 2;270 2* 0 ; *6E' D.
42 ' 2;270 2* 0 ; *6E' D.
43 ' 2;270 2* 0 ; *6E' D.
44 ' 2;270 2* 0 ; *6E' D.
45 $ ; 8>+5.<188=270E >69< *25>; . $ 8 >69 1 . Pump not properly primed. 2. Wrong direction of rotation. 3. Speed too low . 4. T otal head too high. " .->,.- *9*,2=B *7-8; .*- 1. Air pockets or leaks in suction line.
46 C O MB IN A TI O N F LA M E S E NS OR / I GN IT E R A ND PI LO T B UR NE R Fig. 38: T ypical Burner T ray Illustrated >; 7.; $ ; *B " .68 ?*5 1. Shut-off power and gas supply to the heater . Disconnect union(s) and pilot tubing, then loosen and remove burner hold-down screws.
47 *27 >; 7.; *7- ;2/2,. " .68 ?*5 1 . Remove screws and burner hold-down bracket. NOTE: If the heat exchanger is sooted badly , the b urner hold-down bracket and spacer can become distorted from direct flame impingement and this usually necessitates replacement of these parts.
48 9. DO NOT app ly excessive torque during rolling operation and avoid thinning any wall of the tube beyond 0.015". 10. Use same procedure on opposite end. 1 1. Apply line pressure test. Re-roll if necessary . 12. Reinstall as outlined under HEA T EXCHANGER REASSEMBL Y .
49 L IM I T E D P A R T S W A R R A N T Y RAYTHE RM™ COMMERCIAL HEATERS TY P E S H & W H MOD ELS 0133 TO 4001 SCOPE: R ay pa k, I nc . ( "Ra yp ak" ) w arr an ts t o t he o rig in al o.
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52 ww w .rayp ak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A..
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Raypak 1334001 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Raypak 1334001 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Raypak 1334001, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Raypak 1334001 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Raypak 1334001, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Raypak 1334001.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Raypak 1334001. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Raypak 1334001 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
