Manuel d'utilisation / d'entretien du produit CASTILEI-MBK du fabricant Quadra-Fire
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R www .quadra fi re.com 7022-122 January 19, 201 1 CASTILE PELLET INSERT O-T L T ested and Listed by Portland Oregon USA OMNI - T est Laboratories, Inc.
Page 2 7022-122 January 19, 201 1 R Castile Pellet Insert and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
R January 19, 201 1 7022-122 Page 3 Castile Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifi cations ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifi cations .........................
Page 4 7022-122 January 19, 201 1 R Castile Pellet Insert 1 Listing and Code Approvals A. Appliance Certi fi cation C. Glass Speci fi cations E. BTU & Ef fi ciency Speci fi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass.
R January 19, 201 1 7022-122 Page 5 Castile Pellet Insert 2 Getting Started A . Design, Installation & Location Considerations Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
Page 6 7022-122 January 19, 201 1 R Castile Pellet Insert Location of the appliance and chimney will affect performance. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
R January 19, 201 1 7022-122 Page 7 Castile Pellet Insert E. A voiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure T o reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con- ditions, it must be able to draft naturally without exhaust blower operation.
Page 8 7022-122 January 19, 201 1 R Castile Pellet Insert Reciprocating Saw Hammer Phillips Screw driver T ape Measure Plumb Line Level Framing Material Non-Combustible Sealant Material Gloves Safety .
R January 19, 201 1 7022-122 Page 9 Castile Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 9.3- Front View Figure 9.1 - T op V iew Figure 9.2 -Side View 32-1/4 in. (819mm) 27-7/8 in. (707mm) 23-3/8 in. (594mm) 8 in. (203mm) 19 in.
Page 10 7022-122 January 19, 201 1 R Castile Pellet Insert Fire Risk. Comply with all minimum clear- ances to combustibles as speci- fi ed. W ARNING Failure to comply may cause house fi re. NOTE: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y .
R January 19, 201 1 7022-122 Page 1 1 Castile Pellet Insert A B C D D. Minimum Opening for Masonry and Factory-Built Fireplaces Inches Millimeters A Insert side to combustible side wall 16 406 B Insert top to mantel 12 305 C Insert top to maximum. 2-1/4 inch (57mm) face trim 4-3/4 121 D Insert side to maximum.
Page 12 7022-122 January 19, 201 1 R Castile Pellet Insert Mark area of floor to cut Starter hole G. Removing Metal Floor of Factory-Built Fireplace • The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built fi re- box in order to gain minimum insert opening requirements.
R January 19, 201 1 7022-122 Page 13 Castile Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc.
Page 14 7022-122 January 19, 201 1 R Castile Pellet Insert C. Pellet V enting Charts Figure 14.1 Fire Risk. • Only LISTED venting components may be used. • NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
R January 19, 201 1 7022-122 Page 15 Castile Pellet Insert 5 V enting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
Page 16 7022-122 January 19, 201 1 R Castile Pellet Insert C. Full Reline With V ertical Outside Air Figure 16.1 Outside Air T ermination at Chimney T op 12” (305mm) min. below 12” (305mm) min. above NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as mineral wool or ceramic.
R January 19, 201 1 7022-122 Page 17 Castile Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage.
Page 18 7022-122 January 19, 201 1 R Castile Pellet Insert 7 Appliance Set-Up A. Leveling System B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose, 2 hose clamps, 1 collar assembly , 1 termination cap assembly , 1 trim ring, fasteners and air intake channel (discard).
R January 19, 201 1 7022-122 Page 19 Castile Pellet Insert C. Door Handle Removal 1. Open the outer door . 2. Unlatch and open the fi rebox door . 3. Continue to turn handle until it is free from the fi rebox door . D. Door Removal 1. Open the outer door .
Page 20 7022-122 January 19, 201 1 R Castile Pellet Insert Figure 20.2 1 2 3 4 5 6 7 8 F . Hearth Support For Standard Surround Only Figure 20.1 - Assembled View Item Description 1 Front, 3 inch 2 Fro.
R January 19, 201 1 7022-122 Page 21 Castile Pellet Insert Base Plate Only Installation Parts Needed : (1) cast ring (2) base zero clearance panel extensions. Discard balance of parts. T ools Needed: Phillips head screwdriver 1. Attach base zero clearance panel extensions to cast ring.
Page 22 7022-122 January 19, 201 1 R Castile Pellet Insert H. Surround and Cast T rim Set I ncluded in Surround Kit: (2) side surrounds, left and right; (1) surround top; (1) fastener package.
R January 19, 201 1 7022-122 Page 23 Castile Pellet Insert (4) Felt Vibration Insulation Pads Secure Surrounds to Cast T rim Kit Attach Magnet before installing Cast Footers Magnet Installed Cast Footers, Left & Right Back of Side Piece Magnet Attached - Faces Front Clearance Notch Figure 23.
Page 24 7022-122 January 19, 201 1 R Castile Pellet Insert 1 . A 12 volt AC thermostat is required to operate this pellet appliance. Y ou may use the included wall mount thermo- stat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjustable heat anticipator .
R January 19, 201 1 7022-122 Page 25 Castile Pellet Insert 8 Operating Instructions W ARNING • High ash fuels, or lack of maintenance, can cause the fi repot to fi ll with ash and clinker . If the fi repot fi lls to the top, immediately shut down the appliance and clean.
Page 26 7022-122 January 19, 201 1 R Castile Pellet Insert C. General Operating Information 1. Thermostat Calls For Heat The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat.
R January 19, 201 1 7022-122 Page 27 Castile Pellet Insert G. Fire Characteristics A properly adjusted fi re with the heat output control switch set on “HIGH” has a short active fl ame pattern that extends out of the fi repot approximately 4 inches (102mm).
Page 28 7022-122 January 19, 201 1 R Castile Pellet Insert I. Ignition Cycles 1. At the beginning of each ignition cycle, it is normal to see some smoke in the fi rebox. The smoke will stop once the fi re starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature.
R January 19, 201 1 7022-122 Page 29 Castile Pellet Insert 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service.
Page 30 7022-122 January 19, 201 1 R Castile Pellet Insert Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, fi rebox, heat exchanger , exhaust blower and venting.
R January 19, 201 1 7022-122 Page 31 Castile Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har- ness.
Page 32 7022-122 January 19, 201 1 R Castile Pellet Insert 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your fi repot.
R January 19, 201 1 7022-122 Page 33 Castile Pellet Insert 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fi tting lid.
Page 34 7022-122 January 19, 201 1 R Castile Pellet Insert 6. Cleaning Heat Exchanger T ubes • Frequency: Weekly or every 5 bags of fuel • By: Homeowner T he amount of ash buildup in the fi rebox will be a good guide to determine how often you should clean the heat exchangers.
R January 19, 201 1 7022-122 Page 35 Castile Pellet Insert 1 1. Cleaning Exhaust Blower - Requires No Lubrication • Frequency: Y early or as needed • By: Quality Service T echnician/Homeowner a. Remove left & right cast brick. The exhaust blower is behind the right cast brick.
Page 36 7022-122 January 19, 201 1 R Castile Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Y ellow/White in Color Correct Figure 36.1 Figure 36.2 Figure 36.
R January 19, 201 1 7022-122 Page 37 Castile Pellet Insert F . Convection Blower Replacement 1. The blower is located at the bottom rear of the insert. If an outside air kit is also installed, you will fi rst need to remove the outside air fl ange by removing the 2 screws using a Phillips head screwdriver .
Page 38 7022-122 January 19, 201 1 R Castile Pellet Insert G. Igniter Replacement 1. Shut down the appliance by turning down the thermostat and let the appliance completely cool down . After the appliance has cooled down, unplug it and remove the ash drawer .
R January 19, 201 1 7022-122 Page 39 Castile Pellet Insert Brick is flush against back wall Notches exposed Re-installing Baf fl e & Brick Set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick.
Page 40 7022-122 January 19, 201 1 R Castile Pellet Insert Figure 40.2 H ook on le ft s ide Ta b o n right s ide Figure 40.3 Figure 40.4 Figure 40.5 Lift brick, pul l forward at an angle and drop down into notches Figure 40.
R January 19, 201 1 7022-122 Page 41 Castile Pellet Insert 11 Reference Materials shut off power to the appliance. 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air . There are 2 clean out rods located under the heat exchangers.
Page 42 7022-122 January 19, 201 1 R Castile Pellet Insert have been obtained. 16. Thermostat The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator , if present, should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 1 10°F Snap disc #1 is located on the right side of the fi rebox.
R January 19, 201 1 7022-122 Page 43 Castile Pellet Insert B. Component Locations Figure 43.1 - Cleaning Rods & Heat Exchanger T ubes Figure 43.2 Figure 43.
Page 44 7022-122 January 19, 201 1 Figure 44.1 Service Parts 01/1 1 R Castile Pellet Insert Castile Insert CASTILEI-MBK, CASTILEI-PMH, CASTILEI-CSB CASTILEIW-CWL Part number list on following pages.
7022-122 Page 45 January 19, 201 1 Service Parts 01/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
Page 46 7022-122 January 19, 201 1 Service Parts 01/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .
7022-122 Page 47 January 19, 201 1 Service Parts 01/1 1 R Beginning Manufacturing Date: Jan 201 1 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Page 48 7022-122 January 19, 201 1 Service Parts 01/1 1 R Beginning Manufacturing Date: Jan 201 1 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
7022-122 Page 49 January 19, 201 1 Service Parts 01/1 1 R Castile Insert Beginning Manufacturing Date: Jan 2006 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
Page 50 7022-122 January 19, 201 1 Service Parts 01/1 1 R Castile Insert Beginning Manufacturing Date: Jan 2006 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .
R January 19, 201 1 7022-122 Page 51 Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log.
Page 52 7022-122 January 19, 201 1 R Castile Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log (Cont’d).
R January 19, 201 1 7022-122 Page 53 Castile Pellet Insert F . Homeowner ’s Notes.
Page 54 7022-122 January 19, 201 1 R Castile Pellet Insert 4 021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY H earth & Home T echnologies Inc.
R January 19, 201 1 7022-122 Page 55 Castile Pellet Insert 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: 7KLVZDUUDQWRQOFRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURX.
7022-122 Page 56 R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadra fi re.com CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www .
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Quadra-Fire CASTILEI-MBK c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Quadra-Fire CASTILEI-MBK - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Quadra-Fire CASTILEI-MBK, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Quadra-Fire CASTILEI-MBK va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Quadra-Fire CASTILEI-MBK, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Quadra-Fire CASTILEI-MBK.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Quadra-Fire CASTILEI-MBK. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Quadra-Fire CASTILEI-MBK ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
