Manuel d'utilisation / d'entretien du produit Axcess 300 du fabricant Miller Electric
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OM-230 032C 2007−10 Axcess 300 Processes Description MIG (GMA W) W elding Pulsed MIG (GMAW -P) Flux Cored (FCA W ) W elding Automatic W elding Automatic Welding Interface And Arc Welding Power Source ™ File: Advanced Manufacturing Systems V isit our website at www.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T ABLE OF CONTENTS SECTION 9 − TROUBLESHOOTING 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1. Removing Cover and Measuring Input Capacitor V oltage 33 . . . . . . . . .
dec_stat_1/07 Declaration of Conformity for European Community (CE) Products . This information is provided for units with CE certification (see rating label on unit). Manufacturer : European Contact: Miller Electric Mg. Co. Mr . Danilo Fedolfi, 1635 W .
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OM-230 032 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2007−04 7 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury .
OM-230 032 Page 2 W elding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. FUMES AND GASES can be hazardous. D Keep your head out of the fumes. Do not breathe the fumes. D If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases.
OM-230 032 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-230 032 Page 4 1-4. California Proposition 65 W arnings W elding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer . (California Health & Safety Code Section 25249.
OM-230 032 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION fre_som_2007−04 7 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
OM-230 032 Page 6 Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur quand on a coupé l’alimentation. D Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces.
OM-230 032 Page 7 LES ACCUMULA TIONS DE GAZ risquent de provoquer des blessures ou même la mort. D Fermer l’alimentation du gaz protecteur en cas de non-utilisation. D V eiller toujours à bien aérer les espaces confi- nés ou se servir d’un respirateur d’adduction d’air homologué.
OM-230 032 Page 8 LES FILS DE SOUDAGE peuvent provoquer des blessures. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Ne pas diriger le pistolet vers soi, d’autres per- sonnes ou toute pièce mécanique en enga- geant le fil de soudage.
OM-230 032 Page 9 2-5. P ri nc ipa le s nor me s de s éc ur ité Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www .
OM-230 032 Page 10.
OM-230 032 Page 1 1 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’ s W arning Label Definitions W arning! Watch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 W ear dry insulating gloves.
OM-230 032 Page 12 1 Warning! W atch Out! There are possible hazards as shown by the symbols. 2 Electric shock from wiring can kill. 3 Disconnect input plug or power before working on machine. 4 Hazardous voltage remains on input capacitors after power is turned off.
OM-230 032 Page 13 3-3. Symbols And Definitions A Amperage Direct Current (DC) Alternating Current (AC) V V oltage Output Circuit Breaker Remote On Of f Positive Negative V oltage Input Arc Force Cons.
OM-230 032 Page 14 SECTION 4 − INST ALLA TION . Appearance of actual unit may vary from unit shown in manual. 4-1. Specifications Input Power Rated W elding Output V oltage Range Wire Feed Speed Ran.
OM-230 032 Page 15 4-3. Duty Cycle And Overheating Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating. If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool.
OM-230 032 Page 16 4-5. Selecting A Location loc_2 3/96 -Ref. 803 667-A ! Do not stack units. Beware of tipping. 1 Lifting Forks Use lifting forks to move unit. Extend forks beyond opposite side of unit. 2 Hand Cart Use cart or similar device to move unit.
OM-230 032 Page 17 Ref. 803 668-A 1 1 15 V 10 A AC Receptacle RC2 Receptacle supplies 60 Hz single-phase power . Maximum output from RC2 is limited by supplementary protector CB1 to 10 amps. 2 Supplementary Protector CB1 3 Supplementary Protector CB2 CB1 protects 1 15 volt receptacle RC2 from o v e r l oad.
OM-230 032 Page 18 4-8. Connecting T o W eld T erminals 1 2 Ref. 803 667-A / 803 778-A ! T urn off power before connecting to weld output terminals. ! Failure to properly connect weld cables may cause excessive heat and start a fire, or damage your machine.
OM-230 032 Page 19 4-9. Network Wire Feeder Receptacle Functions 9 Pin* Pin Information A Not used. G E F B Shield. I H D G C V olt sense. A B I C H D Can low . A B E Can high. F +24 volts dc common. G + 24 volts dc H Motor voltage +40 volts dc common Ref.
OM-230 032 Page 20 4-10. Electrical Service Guide Failure to fo llow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated branch circuit sized for the rated output and duty cycle of the welding power source.
OM-230 032 Page 21 4-1 1. Connecting Input Power 804 650-A / Ref. 803 855-A / Ref. 803 766-A / 219 842-A T ools Needed: 5/16 in Route ground conductor through tubing and cur- rent transducer to ground terminal.
OM-230 032 Page 22 SECTION 5 − RECOMMENDED SETUP PROCEDURES 5-1. Selecting Weld Cable Sizes* ! ARC WELDING can cause Electromagnetic Interference. T o reduce possible interference, keep weld cables as short as possible, close together , and down low , such as on the floor .
OM-230 032 Page 23 5-2. W elding Circuit . Minimizing the welding circuit loop can prevent extreme voltage drops that produce poor welding characteristics.
OM-230 032 Page 24 Ref. 804 526-A 1 W elding Power Source 2 Electrode Cable 3 Feeder Cable 4 Work Cable 5 V oltage Sensing Lead 6 Wire Feeder 7 W orkpiece Th e method used to arrange cables has a significant af fect on welding properties.
OM-230 032 Page 25 . W elding on a single workpiece using multiple welding power sources can cause arc blow and arc impedance to develop or intensify .
OM-230 032 Page 26 5-5. V oltage Sensing Lead And Work Cable Connections For Multiple W elding Arcs A. Bad Setup Ref. 804 528-A 1 W elding Power Source 2 Electrode Cable 3 Feeder Cable 4 Work Cable 5 .
OM-230 032 Page 27 B. Better Setup Ref. 804 529-A 1 W elding Power Source 2 Electrode Cable 3 Feeder Cable 4 Work Cable 5 V oltage Sensing Lead 6 Wire Feeder 7 W orkpiece This arrangement is a better setup for supporting separate voltage feedback to the welding power sources.
OM-230 032 Page 28 C. Best Setup Ref. 804 530-A 1 W elding Power Source 2 Electrode Cable 3 Feeder Cable 4 Work Cable 5 V oltage Sensing Lead 6 Wire Feeder 7 W orkpiece This arrangement is the best setup for proper voltage sensing at the workpiece.
OM-230 032 Page 29 SECTION 6 − OPERA TION 6-1. Front Panel Switches 1 2 Ref. 803 669-A 1 Power Switch T urns unit On or Of f. 2 Pilot Light Light indicates status of welding power source, o n when unit is on and of f when unit is of f. 3 PDA Port 4 PC Port 3 4 6-2.
OM-230 032 Page 30 SECTION 7 − MAINTENANCE 7-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more often during severe conditions.
OM-230 032 Page 31 SECTION 8 − SAFETY PRECAUTIONS FOR SERVICING Protect yourself and others from injury — read and follow these precautions. 8-1. Symbol Usage OM-230 032C - 2007−10, safety_stm 2007−04 DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury .
OM-230 032 Page 32 F ALLING UNIT can cause injury . D Use lifting eye to lift unit only , NOT running gear , gas cylinders, or any other accessories. D Use equipment of adequate capacity to lift and support unit. D If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.
OM-230 032 Page 33 SECTION 9 − TROUBLESHOOTING 9-1. Removing Cover and Measuring Input Capacitor V oltage Turn Of f welding power source, a n d disconnect input power .
OM-230 032 Page 34 1 Weld Process Board PC4 Diagnostic LED’ s are visible inside unit, located on PC4 mounted on the top tray . Refer to Section 9-3 for information on diagnostic LED’s. Reinstall cover after checking diagnostic LED’ s. 216 956-A / Ref.
OM-230 032 Page 35 9-4. Network And Module Status LED’ s A. Network Status LED’ s The following is a network status LED: LED4 on the PCM circuit board. Status Diagnosis Of f T he circuit board is not on-line with the network or there is no power applied to the circuit board.
OM-230 032 Page 36 9-5. T roubleshooting T rouble Remedy No weld output; completely inoperative Place line disconnect in On position (see Section 4-1 1). Check and replace line fuse(s), if necessary , or reset circuit breaker (see Section 4-1 1). Check for proper input power connections (see Section 4-1 1) .
OM-230 032 Page 37 Notes.
OM-230 032 Page 38 SECTION 10 − ELECTRICAL DIAGRAMS Figure 10-1. Circuit Diagram For Welding Power Source.
OM-230 032 Page 39 229 810-A.
OM-230 032 Page 40 SECTION 1 1 − P ARTS LIST . Hardware is common and not available unless listed. Ref. 804 651-A 1 2 3 18 20 19 19 7 8 16 7 14 13 9 10 17 − Fig 1 1-5 4 − Fig 1 1- 3 6 − Fig 1 1- 4 5 − Fig 1 1- 2 12 11 15 Figure 1 1-1.
OM-230 032 Page 41 Description Part No. Dia. Mkgs. Item No. Figure 1 1-1. Main Assembly Quanti ty 1 210492 Cover , T op 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-230 032 Page 42 802 955-A 3 4 5 6 7 8 33 34 35 17 18 20 21 23 24 25 23 36 29 26 13 27 28 30 31 10 11 15 14 2 9 19 37 38 23 22 32 12 . Hardware is common and not available unless listed. 7 6 13 1 16 Figure 1 1-2. Windtunnel Assembly LH And RH Description Part No.
OM-230 032 Page 43 Description Part No. Dia. Mkgs. Item No. Figure 1 1-2. Windtunnel Assembly LH And RH (Continued) (Fig 1 1-1 Item 6) Quanti ty 20 201695 Clamp, Capacitor (Bottom) 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-230 032 Page 44 . Hardware is common and not available unless listed. 803 422-B 1 2 3 4 5 7 6 5 Figure 1 1-3. T op T ray Assembly Description Part No. Dia. Mkgs. Item No. Figure 1 1-3. T op T ray Assembly (Fig 1 1-1 Item 4) Quanti ty 1 PC3 231928 Circuit Card Assy , Aux Power 1 .
OM-230 032 Page 45 . Hardware is common and not available unless listed. 803 672-A 1 2 3 4 5 6 7 8 9 10 11 Figure 1 1-4. Rear Panel Assembly Description Part No. Dia. Mkgs. Item No. Figure 1 1-4. Rear Panel Assembly (Fig 1 1-1 Item 8) Quanti ty 1 210478 Panel, Rear 1 .
OM-230 032 Page 46 . Hardware is common and not available unless listed. Ref. 804 676-A 1 2 3 5 6 7 4 8 9 10 11 12 6 13 14 15 15 16 17 18 7 6 19 20 21 Figure 1 1-5.
OM-230 032 Page 47 Description Part No. Dia. Mkgs. Item No. Figure 1 1-5. Front Panel Assembly (Continued) Quanti ty 14 207979 Box, Louver 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes.
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007−01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007−01 Miller Elect ric Mfg. Co. An I l li noi s T ool W ork s Company 1635 W es t Spencer St reet Applet on, W I 5 4914 USA International He adquart.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Miller Electric Axcess 300 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Miller Electric Axcess 300 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Miller Electric Axcess 300, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Miller Electric Axcess 300 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Miller Electric Axcess 300, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Miller Electric Axcess 300.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Miller Electric Axcess 300. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Miller Electric Axcess 300 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
