Manuel d'utilisation / d'entretien du produit SVM200-A du fabricant Lincoln Electric
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SVM200-A April, 2010 SER VICE MANUAL For use with machine code number: AD1332-1 AD1332-2 VR TEX ™ 360 • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 888.935.3878 F AX: 216.383.8823 WEB SITE: www .
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VRTEX TM 360 SAFETY i i FOR ENGINE pow ered equipment. 1 .a. T urn the engine off bef ore tr oubleshooting and maint enance work unless the maintenance work requir es it to be running . ____________________________________________________ 1 .b . Operate engines in open, w ell-ventilat ed areas or v ent the engine e xhaust fumes outdoors .
SAFETY ii ii VRTEX TM 360 ARC R A Y S can bur n. 4.a. Use a shield with the pr oper filt er and cov er plates t o prot ect your e yes fr om sparks and the ra ys of the ar c when welding or observing open arc welding . Headshield and filt er lens should conform to ANSI Z87 .
VRTEX TM 360 SAFETY iii iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. T ur n of f input power using the disconnect switch at the fuse bo x bef ore w orking on the equipment. 8.b . Install equipment in accordance with the U .S . National Electrical Code, all local codes and the manuf actur er’s recommendations .
6. Eloigner les matériaux inflammab les ou les recouvrir afin de pré v enir tout risque d’incendie dû aux étincelles. 7 . Quand on ne soude pas, poser la pince à une endroit isolé de la mass e. U n cour t-c ircuit acc idental pe ut provoquer un échauf fement et un risque d’incendie.
SAFETY v v VRTEX TM 360 Do not place objects on the T able Arm or Weld Machine. Handle the Face Mounted Display (FMD) integrated helmet with care. When not in use, the Helmet should be placed some- where where it will not fall down or be harmed. If you will not be using the sys- tem for longer than 4 hours, shut down your unit.
SAFETY vi vi VRTEX TM 360 Recycling W elding Equipment at End of Life W aste Electrical and Electronic Equipment (WEEE) Recycling Recycling and reclamation of used electrical and electronic equipment is important to many nations and localities. Lincoln Electric provides information to assist in the recycling of welding equipment.
- MASTER T ABLE OF CONTENTS FOR ALL SECTIONS - I I VRTEX TM 360 Page S a f e t y ........................................................................... i - v i I n s t a l l a t i o n ..............................................................
T ABLE OF CONTENTS - INST ALLA TION SECTION A-1 A-1 VRTEX TM 360 Installation...........................................................................................................Section A Graphic Symbols .........................................
INST ALLA TION A-2 A-2 VRTEX TM 360 INPUT POWER ON OFF CIRCUIT BREAKER INPUT POWER SINGLE PHASE AL TERNA TING CURRENT READ THIS OPERA T ORS MANU AL COMPLETEL Y INPUT VOL T AGE INPUT CURRENT PROTECTIVE GROUND W ARNING or CAUTION Documentation must be con- sulted in all cases where this symbol is displayed.
INST ALLA TION A-3 A-3 VRTEX TM 360 TECHNICAL SPECIFICA TIONS: AD1332-1 (STD. FREQ.) / AD1332-2 (AL T . FREQ.) VRTEX ™ ™ 360 - VIRTUAL REALITY WELDING TRAINER MAKE/MODEL DESCRIPTION INPUT VOL T AGE INPUT CURRENT + /- 10 % ( M A X .
INST ALLA TION A-4 A-4 VRTEX TM 360 TIL TING Place the VR TEX TM 360 directly on a secure, level sur- face. HIGH FREQUENCY INTERFERENCE PRO- TECTION READ ENTIRE INST ALLA TION SECTION BEFORE ST ARTING INST ALLA TION.
INST ALLA TION A-5 A-5 VRTEX TM 360 GENERAL DESCRIPTION The VRTEX TM 360 is a Virtual Welding T raining System. This computer controlled interactive system simulates arc welding through the use of realistic pud- dle graphics and sounds.
INST ALLA TION A-6 A-6 VRTEX TM 360 10. Remove the four screws from the wooden rear cross brace. 1 1. Remove the wooden cross brace while ensuring the unit is steady and secure. 12. Carefully roll the machine off the rear of the skid. Ramping may be required.
INST ALLA TION A-7 A-7 VRTEX TM 360 14. Insert the input supply power cord into the back of the VRTEX TM 360 and into a standard electrical outlet capable of 1 15 to 230 V AC at 4 to 2 Amps. T ABLE & SWING ARM SET -UP: 1. Using the 3/16” allen wrench, remove the two ¼” x 20 Allen-head screws from the base assembly .
INST ALLA TION A-8 A-8 VRTEX TM 360 9. Carefully slide swing-arm onto post with the letters (on the collar) “ABC” up and the grey cable located on the bottom of the swing arm assembly . 10. Insert a third collar pin at a convenient height for holding the helmet.
NOTES A-9 A-9 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
T ABLE OF CONTENTS - OPERA TION SECTION B-1 B-1 VRTEX TM 360 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 P roduct Description .................................
OPERA TION B-2 B-2 VRTEX TM 360 FRONT OF MACHINE 1 2 3 6 7 8 10 11 9 6 5 4 12 14 13 PR ODUCT DESCRIPTION The VRTEX TM 360 is a vir tual reality arc welding train- ing machine only and NO T a r eal ar c welding machine. Please be awar e of all standard safety practices asso- ciated with welding .
OPERA TION B-3 B-3 VRTEX TM 360 USER INTERF ACE OVER VIEW The VRTEX TM 360 is a virtual reality arc welding train- er . This computer based training system is an educa- tional tool designed to allow students to practice their welding technique in a simulated environment.
OPERA TION B-4 B-4 VRTEX TM 360 HARDW ARE SPECIFICS: VR GMA W/FCA W GUN The VR GMA W/FCA W gun should be placed on the round gun holder on the right side when not in use. The VR gun has a trigger that is used during the simu- lation of GMA W and FCA W processes to initiate and maintain the simulated welding arc.
OPERA TION B-5 B-5 VRTEX TM 360 Helmet Users should first adjust the helmet so it fits comfort- ably . Adjustments can be made by depressing and turning the knob at the back of the helmet in until the desired size is achieved. If necessary , the user may also have to adjust the top crown adjustment to fit their head size.
OPERA TION B-6 B-6 VRTEX TM 360 POST W/PIN INSERTED IN #18 COUPON INSERTION / REMOV AL CAUTION Do not use excessive force when inserting and removing coupons into the arm. Stand The stand is comprised of the post, arm, table, collar pins, base and two weights.
OPERA TION B-7 B-7 VRTEX TM 360 When setting up the virtual equipment, the user must set the welding parameters (e.g. wire feed speed for VR GMA W) within the ranges set in the tolerance edi- tor .
OPERA TION B-8 B-8 VRTEX TM 360 Imperi al M etr ic Ab bre vi ation Detail A bbre vi ation Detail Coupon thickness in inches mm mi ll im e t ers Gas flo w rate CFH cubic fe et p er ho ur LPM li t ers p.
OPERA TION B-9 B-9 VRTEX TM 360 Joint Configuration Selection Screen: Overview The user selects which joint configuration they want to virtually weld. First, the user selects the joint and posi- tion. Using the joystick and the red select button, the user can highlight and select the joint type and position in which to weld.
OPERA TION B-10 B-10 VRTEX TM 360 Process Selection Screen: Overview This screen allows the user to select the welding processes. T o change among VR GMAW , VR FCAW , and VR SMA W , the user moves the process switch on the front of the weld machine. See the joint configura- tion chart for available processes.
OPERA TION B-11 B-11 VRTEX TM 360 T able/Arm Rotation Move the physical VR table and arm to the desired location for the position and joint configuration select- ed. T o raise or lower the arm or table, hold the arm/table in place and pull out the pin in the pole sup- porting it.
OPERA TION B-12 B-12 VRTEX TM 360 Environment Screen: Overview The VRTEX TM 360 comes pre-configured with a num- ber of different virtual welding environments. T o select an environment, the user moves the joystick left or right and then presses the red select button or green continue button to choose the environment.
OPERA TION B-13 B-13 VRTEX TM 360 W eld Machine Settings Screen: Overview The user must enter the proper welding procedure and process settings, including wire feed speed, amperage, voltage, and polarity , where applicable. As in the gas setup screen, the user must enter values within the acceptable range as governed by the toler- ance editor .
OPERA TION B-14 B-14 VRTEX TM 360 Upper Overlays The welding technique set in the tolerance editor and other process details are displayed on the upper right portion of the screen. Push Buttons Menu Selecting Logout brings the user back to the login screen, with the user ʼs name removed.
OPERA TION B-15 B-15 VRTEX TM 360 The Arc Length cue is similar to the CTWD cue but represents arc length distance for the VR SMAW process. The goal is to get the tip of the arrow on the line and keep the arrow color Green. The T ravel/Work Angles can be used with the SMA W , GMA W or FCA W processes.
OPERA TION B-16 B-16 VRTEX TM 360 LASER SCREEN (HORIZONT AL WELDING) NO WELD LASER SCREEN (VERTICAL WELDING) NO WELD LASER SCREEN (GRAPH, DEFECTS, DISCONTINUITIES, ETC.) WELD TECHNIQUE GRAPH DISCONTINUITY INDICA TOR LASER SCREEN (Live Action Student Evaluation Report) Overview This screen summarizes the students welding perfor- mance.
OPERA TION B-17 B-17 VRTEX TM 360 Each parameter can be toggled on or of f of the graph by highlighting the parameter with the joystick and pressing the red select button. Whipping and weaving parameters are graphed when the user uses these welding tech- niques.
OPERA TION B-18 B-18 VRTEX TM 360 Work Angle is the angle between the electrode and workpiece as seen in the work angle picture. T ravel Angle is the angle between the electrode and the workpiece in the direction of travel. The upper right area of the screen displays if the user should be pushing or dragging.
OPERA TION B-19 B-19 VRTEX TM 360 T ravel Speed is how fast the electrode is traveling in respect to the workpiece. Dime Spacing is the distance from one solidified weld puddle to the next. (whip technique only) Whip Time is the time the user is in the whipping motion, or not dwelling in the weld puddle.
OPERA TION B-20 B-20 VRTEX TM 360 End Pass When the user presses the green “End Pass” menu button, the pass is scored, a snapshot of the weld is taken, and the percentages of the weld containing dis- continuities are calculated.
OPERA TION B-21 B-21 VRTEX TM 360 W eldometer TM Overview The W eldometer TM tracks virtual consumables, base material and gas usage. This information can be used to track materials and cost savings created by the use of virtual welding training.
OPERA TION B-22 B-22 VRTEX TM 360 Reset T rip Pressing Reset T rip zeroes out all items in the trip col- umn. This allows an instructor to track VR material savings over a certain time period. Save to File If a USB memory device is in the front of the unit, selecting “save to file” saves a file with all of the current Weldometer TM information.
OPERA TION B-23 B-23 VRTEX TM 360 Choose T olerance Set-up This displays the list of all tolerance settings currently stored on the unit. All units ship with default settings. If the user presses the red select button while the file name is highlighted, it becomes the currently used tol- erance setting.
OPERA TION B-24 B-24 VRTEX TM 360 Back Pressing back returns the user to the previous page screen. Continue Pressing continue goes to the tolerance configuration selection screen, unless the user was renaming a file, in which case it goes back to the previous page.
OPERA TION B-25 B-25 VRTEX TM 360 T olerances V alue Modifying Overview The user can modify the tolerance values. This is done by: 1) Use the joystick to highlight the equipment set- ting or parameter to change. 2) Press the red select button. 3) Use the joystick to change the value.
OPERA TION B-26 B-26 VRTEX TM 360 T olerances Pattern and Aim Screen Overview This screen allows the user to change the type of pat- tern being used (stringer , box weave, straight weave, whip, triangle weave) and the position of the root of the weld.
OPERA TION B-27 B-27 VRTEX TM 360 T olerances Whip and T ravel Speed Screen Overview This screen allows for the modification of technique parameter relating to the whipping welding technique and trave.
OPERA TION B-28 B-28 VRTEX TM 360 SMAW 1/8" E6010 Fleetweld 5P+ NA NA Flat .25" 90 (±5) NA DC+ SMAW 1/8" E6010 Fleetweld 5P+ NA NA 2F , 3F up, 4F .375" 90 (±5) NA DC+ SMAW 1/8" E6010 Fleetweld 5P+ NA NA 1G, 2G, 3G up, 4G .375" 90 (±5) NA DC+ SMAW 1/8" E7018 Excalibur 7018 NA NA Flat .
NOTES B-29 B-29 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
T ABLE OF CONTENTS - MAINTENANCE SECTION D-1 D-1 VRTEX TM 360 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1 Cleaning and Maintenance .
MAINTENANCE D-2 D-2 VRTEX TM 360 CLEANING & MAINTENANCE FMD T aking proper care of the FMD (Face Mounted Display) is important for optimal functioning of the equipment. Occasionally , the FMD lens should be wiped with the lint free lens wipe that is provided.
MAINTENANCE D-3 D-3 VRTEX TM 360 1. Case Front Assembly 2. Control Panel Assembly 3. Coupon Drawer Assembly 4. Base Assembly & Computer 5. Stand Assembly & Accessories 6.
NOTES D-4 D-4 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
T ABLE OF CONTENTS-THEOR Y OF OPERA TION SECTION E-1 E-1 VRTEX TM 360 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1 General Description .
THEOR Y OF OPERA TION E-2 E-2 VRTEX TM 360 NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion GENERAL DESCRIPTION The V irtual W elding T raining System VR TEX TM 360 is a compu.
THEOR Y OF OPERA TION E-3 E-3 VRTEX TM 360 FIGURE E.3 - INPUT POWER & DISTRIBUTION INPUT POWER & DISTRIBUTION The single phase input power (1 15-240V AC) is applied through a terminal strip and a momentary switch to four discreet components. They are the computer assembly (CPU), the 5VDC supply , the 12VDC supply and the monitor .
THEOR Y OF OPERA TION E-4 E-4 VRTEX TM 360 NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion COMPUTER ASSEMBL Y (CPU) FUNCTIONS, USER CONTROLS, INDICA T ORS & VIDEO/AUDIO COMPONENTS Once the CPU is powered up it becomes the main information processing component of the VRTEX TM 360.
THEOR Y OF OPERA TION E-5 E-5 VRTEX TM 360 NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion FMD CONTROL UNIT , POLHEMUS INTERF ACE MODULE, WELDING ST AND, HELMET , RELA Y BOAR.
NOTES E-6 E-6 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
T ABLE OF CONTENTS - TROUBLESHOOTING AND REP AIR F-1 F-1 VRTEX TM 360 T roubleshooting and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1 How to Use T roubleshooting Guide .
TROUBLESHOOTING AND REP AIR F-2 F-2 VRTEX TM 360 This T roubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below . Step 1. LOCA TE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”.
Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections. T o avoid prob- lems when troubleshooting and replacing PC boards, please use the following procedure: 1.
If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
POWER-UP PROBLEMS Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION If for a ny reason you do not .
If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed.
If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
CAUTION TROUBLESHOOTING AND REP AIR F-10 F-10 VRTEX TM 360 If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
CAUTION TROUBLESHOOTING AND REP AIR F-11 F-11 VRTEX TM 360 If for a ny reason you do not understand the tes t procedur es or are unable to per form the tests/repairs safely , contact the Lincoln Electric Service Department for technical troubles hooting assistance before you proceed.
FUNCTION PROBLEMS Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION If for a ny reason you do not .
FUNCTION PROBLEMS Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION If for a ny reason you do not .
NOTES F-14 F-14 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
5 VOL T SUPPL Y FIGURE F .1 – 5 VDC SUPPL Y LOCA TION 5 VDC SUPPL Y TEST PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-16 F-16 VRTEX TM 360 TEST PROCEDURE 1. Disconnect the input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3.
+ + - - 5VDC/5A DPP25-5 N L D C ON DPP50-15 DPP50-15 + + - - + + - - 15VDC/3.4A 15VDC/3.4A N L N L DC ON DC ON Ground (Green) 102A ( White) 103B (Pink/Red) 81 81 50 50 FIGURE F .2 – 5 VDC SUPPL Y LEAD LOCA TION 5 VDC SUPPL Y TEST PROCEDURE (continued) 8.
NOTES F-18 F-18 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
FIGURE F .3 – 12/15 VDC SUPPL Y LOCA TION 12/15 VDC SUPPL Y TEST PROCEDURE (continued) TEST PROCEDURE 1. Disconnect the input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure . 4. Connect the input power .
+ + - - + + - - 5 VDC/5A 5VDC/5A DPP25-5 DPP25-5 N L N L DC ON DC ON DPP50-15 DPP50-15 + + - - + + - - 1 5VDC/3.4A 15VDC/3.4A N L N L D C ON DC ON Ground (Green) 102B ( White) 103C (Pink/Red) 71 71 72 72 FIGURE F .4 – 12/15 VDC SUPPL Y LEAD LOCA TION 12/15 VDC SUPPL Y TEST PROCEDURE (continued) 8.
NOTES F-22 F-22 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
F MD CONTROLLER HORIZ ONT AL MOUNTING SHELF F MD (HELME T ) DOOR FIGURE F .5 – FMD LOCA TION F ACE MOUNTED DISPLA Y (FMD) CONTROL UNIT TEST (continued) TROUBLESHOOTING AND REP AIR F-24 F-24 VRTEX TM 360 TEST PROCEDURE 1. Disconnect the input power .
RED LED F R O N T FIGURE F .6 – FMD CONTROL UNIT F ACE MOUNTED DISPLA Y (FMD) CONTROL UNIT TEST (continued) 9. Check for loose or faulty connections between the FMD control unit and the following; • VGA Splitter • Polhemus Control • CPU NOTE: See wiring diagram.
NOTES F-26 F-26 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
INTERF ACE MODULE DIGIT AL I/O HORIZ ONT AL MOUNTING SHELF INTERF ACE MODULE (USB) FIGURE F .7 – INTERF ACE DIGIT AL MODULE I/O LOCA TION INTERF ACE DIGIT AL MODULE I/O TEST PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-28 F-28 VRTEX TM 360 TEST PROCEDURE 1.
I/O LINE PULL HIGH L OW - + 12VDC , 1A INTERF ACE MODULE DIGIT AL I/O INTERF ACE MODULE (USB) DIGIT AL I/O MOUNTING SCREW FIGURE F .8 – INTERF ACE DIGIT AL MODULE I/O (REAR) INTERF ACE DIGIT AL MODULE I/O TEST PROCEDURE (continued) 7. Check to make sure the green LED on the back of the Interface Digital Module I/O is lit.
NOTES F-30 F-30 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
INTERF ACE MODULE DIGIT AL I/O HORIZ ONT AL MOUNTING SHELF INTERF ACE MODULE (USB) FIGURE F .9 – USB INTERF ACE MODULE LOCA TION USB INTERF ACE MODULE TEST PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-32 F-32 VRTEX TM 360 TEST PROCEDURE 1. Disconnect the input power .
I/O LINE PULL HIGH L OW - + 12VDC , 1A INTERF A CE MODULE DIGIT AL I/O INTERF A CE MODULE (USB) GREEN LED FIGURE F .10 – USB INTERF ACE MODULE GREEN LED (REAR) USB INTERF ACE MODULE TEST PROCEDURE (continued) 7. Check to make sure the green LED on the back of the USB Interface Module is lit.
NOTES F-34 F-34 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
POLHEMUS MODULE HORIZ ONT AL MOUNTING SHELF FIGURE F .1 1 – POLHEMUS INTERF ACE MODULE LOCA TION POLHEMUS INTERF ACE MODULE TEST PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-36 F-36 VRTEX TM 360 TEST PROCEDURE 1. Disconnect the input power . 2.
SENSOR 1 SENSOR 2 SOURCE SYS RS 232 USB C ONFIG O N ON OFF DC IN FRONT BA CK LED FIGURE F .12 – POLHEMUS INTERF ACE MODULE POLHEMUS INTERF ACE MODULE TEST PROCEDURE (continued) 7. Check to make sure the LED on the front of the Polhemus Interface Module is lit.
NOTES F-38 F-38 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
FIGURE F .13 – VGA & POWER CORD LOCA TION MONIT OR AND PEDEST AL REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Disconnect the power supply cord and VGA (blue) input cable from monitor . See Figure F .
Mounting Screws (4) Lock W asher W asher Pedestal FIGURE F .14 – PEDEST AL MOUNTING BOL TS MONIT OR AND PEDEST AL REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install pedestal and secure using previously removed mounting screws and associated washers.
NOTES F-42 F-42 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
Mounting S crews (4) Lock Washer W asher P edestal Grommet FIGURE F .15 – CASE COVERS CASE COVER REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Using 3/8” wrench, remove the nine screws securing the case roof.
Draw er Release T abs (one tab on each side) FIGURE F .16 – DRA WER RELEASE T ABS CASE COVER REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Replace left case side using previously removed screws. 2. Replace right case side using previously removed screws.
NOTES F-46 F-46 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
POLHEMUS MODULE HORIZ ONT AL MOUNTING SHELF FIGURE F .17 – POLHEMUS MODULE LOCA TION POLHEMUS MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3.
SENSOR 1 SENSOR 2 SOURCE S YS RS 232 USB C ONFIG O N ON OFF DC IN FRONT BA CK LED FIGURE F .18 – POLHEMUS (FRONT) POLHEMUS MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new Polhemus Module using Hook & Loop mounting pads.
NOTES F-50 F-50 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
F MD CONTROLLER HORIZ ONT AL MOUNTING SHELF F MD (HELME T ) DOOR FIGURE F .19 – FMD DEVICE LOCA TION FMD CONTROLLER AND HELMET REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure .
AC CESS PLA TE 3/8” SCREWS STRAIN RELIEF DEVICES FIGURE F .20 – ACCESS PLA TE FMD CONTROLLER AND HELMET REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Replace FMD Controller and Helmet. 2. Carefully install the FMD Controller into its proper position.
NOTES F-54 F-54 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
RELA Y BOARD FIGURE F .21 – RELA Y PC BOARD LOCA TION RELA Y PC BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
J4 J3 J2 PL UG J1 FIGURE F .22 – PLUG LOCA TION RELA Y PC BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Replace the Relay PC Board. 2. Mount the board to the machine by carefully pressing the board onto the four mounting stand-offs.
NOTES F-58 F-58 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
5 VOL T SUPPL Y FIGURE F .23 – 5 VOL T SUPPL Y LOCA TION 5VDC SUPPL Y MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
+ + - - 5VDC/5A DPP25-5 N L DC ON DPP50-15 DPP50-15 + + - - + + - - 15VDC/3.4A 15VDC/3.4A N L N L DC ON DC ON Ground (Green) 102A ( White) 103B (Pink/Red) 81 81 50 50 FIGURE F .24 – 5 VOL T SUPPL Y LEAD LOCA TIONS 5VDC SUPPL Y MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1.
NOTES F-62 F-62 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
12/15 VOL T SUPPL Y FIGURE F .25 – 12/15 VOL T SUPPL Y MODULE LOCA TION 12/15VDC SUPPL Y MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
+ + - - + + - - 5VDC/5A 5VDC/5A DPP25-5 DPP25-5 N L N L DC ON DC ON DPP50-15 DPP50-15 + + - - + + - - 15VDC/3.4A 15VDC/3.4A N L N L D C ON DC ON Ground (Green) 102B ( White) 103C (Pink/Red) 71 71 72 72 FIGURE F .26 – 12/15 VOL T SUPPL Y LEAD LOCA TIONS 12/15VDC SUPPL Y MODULE REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1.
NOTES F-66 F-66 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
ON BUT T ON FIGURE F .27 – ON BUTT ON LOCA TION ON BUTTON REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .28 – ON SWITCH LEADS ON BUTTON REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Replace the ON Button. 2. Install the ON Button by pushing in and turning a ¼ turn clockwise. 3. Connect the previously re moved leads to the ON Button.
NOTES F-70 F-70 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
INTERF ACE MODULE DIGIT AL I/O HORIZ ONT AL MOUNTING SHELF INTERF ACE MODULE (USB) FIGURE F .29 – INTERF ACE MODULE DIGIT AL I/O LOCA TION INTERF ACE MODULE DIGIT AL I/O REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power .
FIGURE F .30 – PLUG LOCA TIONS INTERF ACE MODULE DIGIT AL I/O REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new Interface Module Digital I/O and secure using the previously removed screw . 2. Connect the previously removed USB cable.
FIGURE F .31 – SHORTCUT T O ST ART -UP SIM SCREEN SHOT INTERF ACE MODULE DIGIT AL I/O REMOV AL AND REPLACEMENT PROCEDURE (continued) 1 1. Click on the following in order: • Start • All Programs • National Instruments • Measurement and Automation See Figure F .
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
INTERF ACE MODULE DIGIT AL I/O HORIZ ONT AL MOUNTING SHELF INTERF ACE MODULE (USB) FIGURE F .33 – INTERF ACE MODULE (USB) LOCA TION INTERF ACE MODULE (USB) REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure .
FIGURE F .34 – PLUG & TERMINAL STRIP LOCA TION INTERF ACE MODULE (USB) REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new Inter face Module (USB) using Hook & Loop mounting pads. 2. Install the 16-pin terminal strip previously removed.
FIGURE F .35 – SHORTCUT T O ST ART -UP SIM SCREEN SHOT INTERF ACE MODULE DIGIT AL (USB) REMOV AL AND REPLACEMENT PROCEDURE (continued) 1 1. Click on the following in order: • Start • All Programs • National Instruments • Measurement and Automation See Figure F .
FIGURE F .36 – MEASUREMENTS & AUT OMA TION INTERF ACE MODULE DIGIT AL (USB) REMOV AL AND REPLACEMENT PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-79 F-79 VRTEX TM 360 Return to Section TO.
NOTES F-80 F-80 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
DISPLA Y BOARD 3/8” SCREWS CONTROL P ANEL FIGURE F .37 – DISPLA Y LED BOARD LOCA TION DISPLA Y BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Using the 3/8” wrench, remove the two screws from the top of the control panel.
PL UG J37 ( VIEWED FROM REAR) FIGURE F .38 – DISPLA Y LED BOARD PLUG LOCA TION DISPLA Y BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new Display Board onto the three mounting stand-of fs. 2. Replace plug J37 previously removed from the Display Board.
NOTES F-84 F-84 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
MO TOR C ONTROL BO ARD FIGURE F .39 – MOTOR CONTROL BOARD LOCA TION MOT OR CONTROL BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .40 – CONTROL BOARD LEAD LOCA TION MOT OR CONTROL BOARD REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new Motor Control Board using the previously removed nuts, bolts and spacers. 2. Connect all previously removed leads to their proper terminals.
NOTES F-88 F-88 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
FIGURE F .41 – VR SMA W DEVICE LOCA TION VR SMA W (STICK) DEVICE REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .42 – STRAIN RELIEF VR SMA W (STICK) DEVICE REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new VR SMA W Device by replacing the two screws securing the sheet metal strain relief to the front panel. 2. Connect plug J3 to the relay board.
NOTES F-92 F-92 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
FIGURE F .43 – VR GMA W/FCA W DEVICE LOCA TION VR GMA W/FCA W (MIG) DEVICE REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .44 – STRAIN RELIEF VR GMA W/FCA W (MIG) DEVICE REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new VR GMA W/FCAW Device by replacing the two screws securing the sheet metal strain relief to the front panel.
NOTES F-96 F-96 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
VGA SPLIT TER FMD C ONTR OLLER FIGURE F .45 – VGA SPLITTER LOCA TION VGA SPLITTER REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .46 – VGA SPLITTER LEAD LOCA TION VGA SPLITTER REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Install the new VGA Splitter onto the horizontal mounting shelf using Hook & Loop mounting pads. 2. Connect the four cables previously removed.
NOTES F-100 F-100 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
SOURCE SYS FIGURE F .47 – “SOURCE’ CABLE CONNECTED T O POLHEMUS MODULE T ABLE SWING ARM REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure .
FIGURE F .48 – CASE BACK (REAR) T ABLE SWING ARM REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Replace the T able Swing Arm. 2. Carefully guide the T able Swing Arm cable through the 1¾” access hole in the case back. 3. Insert the plastic grommet into the 1¾” access hole.
NOTES F-104 F-104 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T.
Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
CPU FIGURE F .49 – CPU LOCA TION CPU REMOV AL AND REPLACEMENT PROCEDURE (continued) REMOV AL PROCEDURE 1. Remove input power . 2. Perform the Monitor and Pedestal Removal Procedure . 3. Perform the Case Cover Removal Procedure . 4. Locate the CPU. See Figure F .
FIGURE F .50 – GROUND LEADS CPU REMOV AL AND REPLACEMENT PROCEDURE (continued) REPLACEMENT PROCEDURE 1. Attach Hook & Loop where necessary . NOTE: Hook & Loop is supplied with new CPU. 2. Position new CPU into place between top and bottom foam layers.
FIGURE F .51 – CASE BACK CPU REMOV AL AND REPLACEMENT PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-108 F-108 VRTEX TM 360 STRAIN RELIEF 3/8” SCREWS Return to Section TOC Return to Section T.
FIGURE F .52 – CPU PLUG LOCA TIONS CPU REMOV AL AND REPLACEMENT PROCEDURE (continued) TROUBLESHOOTING AND REP AIR F-109 F-109 VRTEX TM 360 Return to Section TOC Return to Section TOC Return to Secti.
1. Make sure the stand, the monitor , the VR GMA W/FCA W gun and the VR SMA W device are properly connected to the unit and are not damaged. 2. Connect the external speakers if available. 3. Connect the machine to the 1 15 – 230V AC power source. 4.
T ABLE OF CONTENTS - DIAGRAM SECTION G-1 G-1 VRTEX TM 360 Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1 Schematic - Entire Machine - G3244-565 .
ELECTRICAL DIAGRAMS VRTEX™ 360 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. SCHEMA TIC - ENTIRE MACHINE - G3244-565 U SB PORT 12V SOURCE SENSOR 2 PH.
ELECTRICAL DIAGRAMS G-3 VRTEX™ 360 SCHEMA TIC - RELA Y PC BOARD - M22295-1D0 G-3 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric SVM200-A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric SVM200-A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric SVM200-A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric SVM200-A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric SVM200-A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric SVM200-A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric SVM200-A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric SVM200-A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
