Manuel d'utilisation / d'entretien du produit SVM128-A du fabricant Lincoln Electric
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SVM128-A March, 1999 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with saf ety in mind. Howe v er , your o verall saf ety can be in- creased by proper installation .
SAFETY i i SA-250 FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
SAFETY ii ii SA-250 ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
SA-250 FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’s recommendations.
SAFETY iv iv SA-250 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
MASTER T ABLE OF CONTENTS FOR ALL SECTIONS v v SA-250 Page Safety .................................................................................................................................................i-iv Installation ......................
T ABLE OF CONTENTS - INST ALLA TION SECTION - Section A-1 Section A-1 SA-250 Installation T echnical Specifications ..............................................................................................................A-2 Safety Precautions ..
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-2 A-2 SA-250 TECHNICAL SPECIFICA TIONS - SA-250 INPUT - DIESEL ENGINE Manufacturer Description Speed Displacement Ignition Capacities Perkins 3 cyl.
Read this entire installation section before you start installation. SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read all the operation and maintenance manuals supplied with your machine.
ST ACKING SA-250 machines CANNOT be stacked. TIL TING Place the machine on a secure, level surface whenev- er you use it or store it. Any surfaces you place it on other than the ground must be firm, non-skid, and structurally sound. The diesel engine is designed to run in a level position for best performance.
COOLING SYSTEM The cooling system has been filled at the factory with a 50-50 mixture of ethylene glycol antifreeze and water . Check the radiator level and add a 50-50 solution as needed. (See your engine manual or antifreeze con- tainer for alternate antifreeze recommendations.
ELECTRICAL OUTPUT CONNECTIONS See Figure A.1 for the location of the 1 15 and 230 volt receptacles, weld output terminals, and ground stud. WELDING CABLE CONNECTIONS CABLE INST ALLA TION AND CABLE SIZ.
MACHINE GROUNDING According to the United States National Electrical Code, the frame of this portable generator is not required to be grounded and is permitted to serve as the grounding means for cord connected equipment plugged into its receptacles.
NOTES A-8 A-8 SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Section B-1 Section B-1 SA-250 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ............................................................................................................................... Section B Safety Instructions ..........
OPERA TING INSTRUCTIONS Read and understand this entire section before operat- ing your SA-250. SAFETY INSTRUCTIONS Do not attempt to use this equipment until you have thoroughly read all the operation and maintenance manuals supplied with your machine.
RECOMMENDED APPLICA TIONS WELDER The SA-250 provides excellent constant current DC welding output for stick (SMA W) welding and for DC TIG welding. It also offers constant voltage output for DC semiautomatic wire feed welding. For more details on using the machine as a welder , see Welding Operation in the Operation section of this manual.
WELDING CAP ABILITY The SA-250 is rated 250 amps, 40 volts constant cur- rent DC at 60% duty cycle based on a ten minute time period. Longer duty cycles at lower output currents are possible. The current is continuously variable from 40 to 325 amps DC.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION B-5 B-5 SA-250 FIGURE B.1 – OUTPUT CONTROLS 1. CURRENT RANGE SELECTOR 2.
CONTROL OF WELDING CURRENT • DO NOT turn the CURRENT RANGE SELECTOR while welding because the current may arc between the contacts and damage the switch. • DO NOT attempt to set the CURRENT RANGE SELECTOR between the five points designated on the nameplate.
DIESEL ENGINE CONTROLS See Figure B.3 for the location of the following fea- tures: 1. IDLER CONTROL TOGGLE SWITCH: Adjusts the running speed of the engine. The switch has two positions, "HIGH" and "AUTO." In "HIGH," the engine runs continuously at high idle.
ENGINE OPERA TION DO NOT RUN THE ENGINE A T EXCESSIVE SPEEDS. The maximum allowable high idle speed for the SA-250 is 1800 RPM, no load. Do NOT increase the idle speed on the engine. Severe personal injury and damage to the machine can result if it is operated at speeds above the maximum rated speed.
STOPPING THE ENGINE 1. Remove all welding and generator power loads and let the engine cool by running it for several minutes at low idle. 2. Place the IGNITION switch in the OFF position. When an engine is started for the first time, some of the oil will be needed to fill the passages of the lubricating system.
WELDING OPERA TION TO USE THE SA-250 FOR DC CONST ANT CURRENT STICK OR TIG WELDING: 1. Remove the flange nuts from the weld output ter- minals and place the work and electrode welding cables over the terminals. See Figure B.4. Replace and tighten the flange nuts securely .
TO USE THE SA-250 FOR DC WIRE FEED WELDING (CONST ANT VOL T AGE WITH WIRE FEED MODULE): 1. Connect the LN-25 or LN-7 Wire Feeder . Follow the installation instructions provided with the wire feeder . 2. Set the machine for CV operation. 3. Start the diesel engine.
AUXILIAR Y POWER Be sure that any electrical equipment plugged into the generator AC power receptacles can withstand a ± 10% voltage and a ± 3% frequency variation. The AC auxiliary power , supplied as a standard, has a rating of 3.0 kV A of 1 15/230V AC power (60 hertz).
T ABLE OF CONTENTS - ACCESSORIES - Accessories ........................................................................................................................... Section C Options/Accessories ..................................................
OPTIONS/ACCESSORIES The following options/accessories are available for your SA-250 from your local Lincoln Distributor . T railer (K913) - T wo-wheeled trailer for in-plant and yard towing. V arious hitches and accessories are available. For highway use, consult applicable federal, state, and local laws.
TIG WELDING ACCESSORIES TIG Module (K930-1) - The TIG Module is an acces- sory that provides high frequency and shielding gas control for DC GT AW (TIG) welding applications. The K930-1 TIG Module is supplied without acces- sories. Arc Start switches, Amptrols, cables, torches and mounting brackets must be purchased separately .
CONNECTION OF THE LN-7 T O THE SA-250 WITH K623-1 WIRE FEED MODULE USING K867 UNIVERSAL AD APTER (SEE FIGURE C.1.) 1. Shut the welder off. 2. Connect the electrode cable fr om the LN-7 to the “+” terminal of the welder . Connect the work cable to the “CV–” terminal of the welder .
CONNECTION OF THE LN-7 T O THE SA-250 WITH K623-1 WIRE FEED MODULE USING K584 INPUT CABLE ASSEMBL Y (SEE FIGURE C.2.) 1. Shut the welder off. 2. Connect the electr ode cable from the LN-7 to the “+” terminal of the welder . Connect the work cable to the “CV -” terminal of the welder .
CONNECTION OF THE LN-25 T O THE SA-250 WITH K623-1 WIRE FEED MODULE USING K867 UNIVERSAL AD APTER (SEE FIGURE C.3.) 1. Shut the welder off. 2. Connect the electr ode cable from the LN-25 to the “+” terminal of the welder . Connect the work cable to the “CV -” terminal of the welder .
CONNECTION OF THE LN-25 TO THE SA-250 “ACROSS THE ARC” (SEE FIGURE C.4.) 1. Shut the welder off. 2. Connect the electrode cable fr om the LN-25 to the “+” terminal of the welder . Connect the work cable to the “CV–” terminal of the welder .
CONNECTION OF THE K488 SG CONTROL MODULE AND K487 MAGNUM SPOOL GUN TO THE SA-250 (SEE FIGURE C.5.) 1. Shut the welder off. 2. Connect the electrode cable fr om the SG Control Module to the “+” terminal of the welder . Connect the work cable to the “CV–” terminal of the welder .
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section D-1 Section D-1 SA-250 T ABLE OF CONTENTS -MAINTENANCE- Maintenance ...........................................................................................
SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • T urn the engine off before working inside the machine. • Remove covers or guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete.
CHANGE THE OIL FIL TER: Change the oil filter the first time between 25 and 50 hours of operation. Then, under normal operating conditions, change the oil filter after every 200 to 250 hours of operation. If the engine is operated under heavy load or in high ambient tem- peratures, change the oil filter more frequently .
FUEL FIL TER: Inspect the fuel filter daily . Drain any accumulated water from the engine fuel filter/water separator daily . Change the fuel filter every 400 hours of operation. Dust and dirt in the fuel system can cause the injection pump and injection nozzle to wear quickly .
HOW TO ELIMINA TE AIR FROM THE FUEL SYSTEM There are two methods to eliminate air from the fuel system according to the type of pump fitted: See Figure D.3. The standard method is used where the fuel injection pump has vent screws 4 and 5. The self-vent method is used where the fuel injection pump has a self-vent feature.
7. See Figure D.4. Loosen the union nut (1) at the fuelled starting aid (if one is fitted) and operate the lift pump until fuel, free from air , comes from the connection. T ighten the union nut at the starting aid. 8. See Figure D.4. Loosen the union nuts of the high- pressure pipes (2) at two of the atomisers.
COOLING SYSTEM: The Perkins diesel engine is water cooled. Check the coolant level at the radiator filler daily . Add a 50-50 mixture of water and antifreeze as needed. T o drain and refill the system, do the fol- lowing: 1. Ensure that the machine is on level ground.
TIGHTENING THE F AN BEL T : Fan belts tend to loosen after the first 50 hours of operation. If the fan belts are loose, the engine can overheat and the bat- tery can lose its charge. Check belt tightness by press- ing on the belt midway between the pulleys.
MAINTENANCE D-9 D-9 SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE D.1 PERKINS ENGINE MAINTENANCE SCHEDULE FREQUENCY MAINTENANCE REQUIRED Daily or Before Starting Engine • Fill fuel tank.
BA TTER Y MAINTENANCE GASES FROM BA TTERY can explode. • Keep sparks, flame, and cigarettes away from battery . BA TTERY ACID can burn eyes and skin. • W ear gloves and eye protection and be careful when working near a battery . Follow the instructions printed on the battery .
WELDER/GENERA TOR MAINTENANCE STORAGE: Store the SA-250 in clean, dry , protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air .
IDLER MAINTENANCE 1. The solenoid plunger must work freely because binding can cause engine surging. If surging occurs, be sure the plunger is properly lined up with the throttle lever .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE D-13 D-13 SA-250 FIGURE D.5 - MAJOR COMPONENT LOCA TIONS SA250-1 1 1.
NOTES D-14 D-14 SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section E-1 Section E-1 SA-250 Theory of Operation ............................................................................................................. Section E General Description .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC GENERAL DESCRIPTION The SA-250 is a heavy duty , engine driven DC arc welding pow er source capable of providing constant current output f or stick welding or DC TIG welding.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ENGINE, GENERA T OR ARMA TUR.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INTERPOLE AND SERIES COILS The generator armature rotates within the magnetic field created by the field shunt windings.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THEOR Y OF OPERA TION E-5 E-5 SA-250 FIGURE E.
NOTES E-6 E-6 SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section F-1 Section F-1 SA-250 T roubleshooting & Repair Section ................................................................................ Section F How to Use T roubleshooting Guide .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC HOW T O USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory Trained Personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRIC SHOCK can kill. Have an electrician install and service this equipment.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-4 F-4 SA-250 Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-5 F-5 SA-250 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-6 F-6 SA-250 Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-7 F-7 SA-250 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-8 F-8 SA-250 Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-9 F-9 SA-250 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-10 F-10 SA-250 Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-11 F-11 SA-250 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-12 F-12 SA-250 TROUBLESHOOTING & REP AIR TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-13 F-13 SA-250 AL TERNA TOR ROT OR TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-14 F-14 SA-250 LOOSEN 5 SCREWS ALTERNATOR COVER SLIP RINGS BRUSHES FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-15 F-15 SA-250 FIGURE F .2 – MEASURING ROTOR RESIST ANCE 8.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-16 F-16 SA-250 FIGURE F .3 – MEASURING ROTOR RESIST ANCE TO GROUND 9.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-17 F-17 SA-250 W ARNING FIELD SHUNT WINDING TEST Service and repair should be performed by only Lincoln Electric factory trained personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-18 F-18 SA-250 FIELD SHUNT WINDING TEST (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-19 F-19 SA-250 FIELD SHUNT WINDING TEST (continued) 6.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-20 F-20 SA-250 W ARNING IDLER SOLENOID TEST Service and repair should be performed by only Lincoln Electric factory trained personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-21 F-21 SA-250 IDLER SOLENOID TEST (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-22 F-22 SA-250 W ARNING ENGINE THROTTLE ADJUSTMENT TEST Service and repair should be performed by only Lincoln Electric factory trained personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-23 F-23 SA-250 ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-24 F-24 SA-250 ENGINE THROTTLE ADJUSTMENT TEST (continued) 6.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-25 F-25 SA-250 ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-26 F-26 SA-250 W ARNING FLASHING THE FIELDS Service and repair should be performed by only Lincoln Electric factory trained personnel.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-27 F-27 SA-250 FLASHING THE FIELDS (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-28 F-28 SA-250 This is the typical auxiliary output voltage generated from a properly operating machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-29 F-29 SA-250 This is the typical DC output voltage generated from a properly operating machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-30 F-30 SA-250 This is the typical DC output voltage generated from a properly operating machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-32 F-32 SA-250 AL TERNA TOR ROT OR REMOV AL AND REPLACEMENT (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-33 F-33 SA-250 AL TERNA TOR ROT OR REMOV AL AND REPLACEMENT (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-34 F-34 SA-250 AL TERNA TOR ROT OR REMOV AL AND REPLACEMENT (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION F-35 F-35 SA-250 AL TERNA TOR ROT OR REMOV AL AND REPLACEMENT (continued) Replacement 12.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-37 F-37 SA-250 AL TERNA TOR ST A TOR REMOV AL AND REPLACEMENT (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-38 F-38 SA-250 FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 15. Clear the leads in preparation for remov- ing the stator/end bracket. 16. Lift the eight brushes from the commuta- tor .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-40 F-40 SA-250 FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-42 F-42 SA-250 GENERA TOR FRAME REMOV AL AND REPLACEMENT (continued) FIGURE F .
See Figure F .20 for steps 1 1 - 16. 1 1. Cut all necessary cable ties. 12. Disconnect the blue and the brown wires at the in- line connectors. See Figure F .20 and the Wiring Diagram. 13. Label the cables that are connected to the selector switch. Otherwise, you will need to see the Wiring Diagram during reassembly .
See Figure F .21 for steps 17 - 19. 17. With the 9/16" wrench, remove the four bolts and lock washers holding the case front to the welder frame. There are two bolts on each side. 18. With the 1/2" wrench, remove the two bolts and nuts and washers from the gas tank rails - one on each side.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-45 F-45 SA-250 GENERA TOR FRAME REMOV AL AND REPLACEMENT (continued) FIGURE F .
31. Re-attach the positive output terminal cable. 32. Attach the cable retainer to the fuel tank rail. Set the fuel tank into position on the rails and secure it with the four bolts, washers, and nuts. 33. Attach the fuel return line at the top of the fuel tank.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-48 F-48 SA-250 GENERA TOR ARMA TURE REMOV AL AND REPLACEMENT (continued) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
NOTES F-50 F-50 SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
ELECTRICAL DIAGRAMS G-1 G-1 SA-250 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Electrical Diagrams Section ................................................................................................ Section G Wiring Diagram .
NOTES SA-250 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
G-2 ELECTRICAL DIAGRAMS SA-250 Wiring Diagram CONTROL PANEL COMPONENTS LEAD COLOR CODE B-BLACK G-GREEN N-BROWN B R + - + - Y R W B B U U SLIP RINGS TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY POWER WI.
G-3 ELECTRICAL DIAGRAMS SA-250 Wiring Diagram (Wire Feed Module) CLEVELAND, OHIO U.S.A. 3-18-94 L9259 R AMPHENOL 1 A D F 510 602 610A 503A 609 501 CONTACTOR CONTACTOR ++ + 622 666 633 75A 76 77 75 R50.
G-4 ELECTRICAL DIAGRAMS SA-250 Idler PC Board (M13708) Schematic -A X1 6 1 7 B209 T13157-14 1 D7 13.7K R18 5.11K R21 C3 X1 13 10 11 511 R16 5W 10V DZ1 LM2901 X1 3 12 22.1K R3 X1 8 14 9 4536B X2 16 8 C1 10K R2 133K R6 D1 47.5K R7 10K R1 + t 56 R8 13.7K R13 D G S 15A 60V Q1 B212 1 D2 33.
G-5 ELECTRICAL DIAGRAMS SA-250 Idler PC Board (M13708) Components CAPACITORS = MFD/VOLTS RESISTORS = OHMS IDLER ENGINE WELDER R20 R17 R15 R9 R13 R1 R21 R16 R12 R2 R7 R4 R10 R3 R14 R18 R6 R19 R5 C9 C1 .
SVM ERR OR REPORTING FORM W e need to know if there are errors in our manuals . W e also value an y suggestions as to additional tests or procedures that would mak e this SVM a better tool for y ou.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric SVM128-A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric SVM128-A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric SVM128-A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric SVM128-A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric SVM128-A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric SVM128-A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric SVM128-A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric SVM128-A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
