Manuel d'utilisation / d'entretien du produit IM601-A du fabricant Lincoln Electric
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Commander 300 OPERA T OR’S MANU AL IM601-A August, 2001 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with saf ety in mind. Howe ver , y our ov erall saf ety can be increased b y proper installation ... and thoughtful operation on y our par t.
FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b . Operate engines in open, well-v entilated areas or vent the engine e xhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cov er plates to protect your e yes from sparks and the ra ys of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. T ur n off input power using the disconnect switch at the fuse bo x before working on the equipment. 8.b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manuf acturer’ s recommendations.
iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ P our v otre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté P our Soudage A L ’Arc 1.
Thank You f or selecting a QU ALITY product by Lincoln Electric. We want y ou to take pride in operating this Lincoln Electric Company product ••• as much pride as we hav e in br inging this product to you! Read this Operators Man ual completely bef ore attempting to use this equipment.
T ABLE OF CONTENTS P age Safety ......................................................................................................................... i-iv Installation ...............................................................................
T ABLE OF CONTENTS Accessories .....................................................................................................Section C Optional Field Installed Accessories .....................................................................C-1 Recommended Optional Equipment .
A-1 INST ALLA TION COMMANDER 300 A-1 TECHNICAL SPECIFICA TIONS - Commander 300 (K1585-1 & -2) Make/Model Description Speed (RPM) Displacement Starting Capacities System Deutz 3 cylinder High Idle 1900 125 cu. in 12VDC batter y Fuel: 25 gal. F3L 1011F 31 HP(23 kw) Low Idle 1400 (2.
A-2 INST ALLA TION COMMANDER 300 A-2 Read this entire installation section before y ou start installation. SAFETY PRECA UTIONS Do not attempt to use this equipment until you ha v e thoroughly read all operating and maintenance man- uals supplied with your machine .
A-3 INST ALLA TION COMMANDER 300 A-3 LIFTING The Commander lift bale should be used to lift the machine. The Commander is shipped with the lift bale retracted. Bef ore attempting to lift the Commander the lift bale must be secured in a raised position.
A-4 INST ALLA TION COMMANDER 300 A-4 PRE-OPERA TION ENGINE SER VICE READ the engine operating and maintenance instruc- tions supplied with this machine. •K eep hands awa y from the engine muffler or HO T engine par ts. •Stop engine and allo w to cool bef ore fueling.
A-5 INST ALLA TION COMMANDER 300 A-5 MUFFLER Remov e the plastic plug co v ering the muffler outlet tube. Using the clamp provided secure the e xtension to the outlet tube.
A-6 INST ALLA TION COMMANDER 300 A-6 WELDING OUTPUT CABLES With the engine off , route the electrode and work cables thru the strain relief brac k et pro vided on the front of the base and connect to the terminals provid- ed. These connections should be check ed periodically and tightened if necessar y .
A-7 INST ALLA TION COMMANDER 300 A-7 2. T ake necessary steps to assure load is limited to the capacity of the Commander by installing a 45 amp , 240 V AC doub le pole circuit break er . Maximum rated load f or each leg of the 240 V A C auxiliar y is 45 amperes.
A-8 INST ALLA TION COMMANDER 300 A-8 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Shut off welder bef ore making an y electrical connec- tions. ------------------------------------------------------------------------ CONNECTION OF THE LN-25 T O THE COMMANDER 300 The LN-25 with or without an e xternal contactor may be used with the Commander 300.
A-9 INST ALLA TION COMMANDER 300 A-9 CONNECTION OF AN LN-23P WIRE FEEDER T O THE COMMANDER 300 a. Shut the welder off . b . Connect the LN-23P as per instructions on the appropriate connection diagram in Section 4. (NO TE): When connecting an LN-23P to the Commander 300, a K350-1 adapter kit must be used.
B-1 OPERA TION B-1 OPERA TING INSTRUCTIONS Read and understand this entire section bef ore operat- ing your Commander 300. SAFETY INSTR UCTIONS Do not attempt to use this equipment until you ha v e thoroughly read all operating and maintenance man- uals supplied with your machine .
B-2 OPERA TION B-2 FOR A UXILIAR Y PO WER • 10,000 watts of 120/240 V A C , 60Hz auxiliary power . • P o wer f or tools, 120/240 V AC lights , electric pumps and f or standby emergency po wer . • Drive a 5 HP motor (provided it is started under no load).
B-3 OPERA TION B-3 ENGINE CONTROLS (Items 1 through 8) 1. RUN- ST OP SWITCH When placed in the “R UN” position, this switch ener- gizes the fuel solenoid and other electric accessories. When placed in the “ST OP” position, the flow of fuel to the injection pump is stopped to shut down the engine .
B-4 OPERA TION B-4 4. ENGINE TEMPERA TURE GA UGE (K1585-2 Std., K1585-1 Opt.) AND LIGHT The gauge displa ys the engine oil temperature . The yello w temperature light remains off under normal operating temperatures . If the light tur ns on, the engine protection system will shut down the engine .
B-5 OPERA TION B-5 WELDER CONTROLS (Items 9 through 14 ) 9. OUTPUT SELECT OR SWITCH & OUTPUT CONTROL These two controls allo w you to select betw een v arious welding output slopes and adjust the desired welding output. Refer to T able B .1 f or a description of how these two controls work.
B-6 OPERA TION B-6 17. 120V A C RECEPT A CLES These two 120V AC (5-20*R) receptacles pro vide 120V AC f or auxiliar y pow er . These receptacles hav e a 40* amp total rating. Refer to the A UXILIAR Y PO WER RECEPT A- CLES section in the installation chapter f or fur ther inf or- mation about these receptacles.
B-7 OPERA TION B-7 BREAK-IN PERIOD The engine used to supply pow er f or your w elder is a heavy duty , industr ial engine . It is designed and built f or rugged use. It is ver y normal for an y engine to use small quantities of oil until the break-in is accom- plished.
B-8 OPERA TION B-8 Commander 300 SETTINGS WHEN USING THE K799 HI-FREQ UNIT a. Set the SELECT OR s witch to the “30-375 setting” (STICK / TIG) b . Set the IDLER s witch to the “HIGH “ position. c. Set the LOCAL/REMO TE s witch to the “REMO TE” posi- tion.
B-9 OPERA TION B-9 WIRE FEED (CONST ANT V OL T A GE) WELD- ING Connect a wire f eeder to the Commander 300 and set welder controls according to the instructions listed earlier in this section.
B-10 OPERA TION B-10 A UXILIAR Y PO WER OPERA TION Star t the engine and set the IDLER control s witch to the desired operating mode . Full pow er is av ailab le regardless of the welding control settings, if no w elding current is being dra wn.
C-1 A CCESSORIES C-1 OPTIONAL FIELD INST ALLED A CCESSORIES K802R PO WER PLUG KIT - Provides a plug for each receptacle. Use K802N f or code numbers abo v e 10500. K802N PO WER PLUG KIT - Provides f our 120V plugs. K857 28 ft. (8.5 m) or K857-1 100 ft.
D-1 MAINTENANCE D-1 SAFETY PRECA UTIONS • Ha ve a qualified technician do the maintenance and troub leshooting work. • T urn the engine off before w orking inside the machine. • Remo ve guar ds only when necessary and replace them when the maintenance requiring their remov al is complete.
D-2 MAINTENANCE D-2 FUEL FIL TERS When working on the fuel system • K eep nak ed lights a wa y , do not smoke ! • Do not spill fuel ! --------------------------------------------------------------.
D-3 MAINTENANCE D-3 B A TTER Y HANDLING GASES FROM BA TTER Y can explode. • Keep sparks, flame and cigarettes away from bat- tery . T o prevent EXPLOSION when: • INST ALLING A NEW B A TTER Y - disconnect nega- tive cable from old battery first and connect to ne w battery last.
D-4 MAINTENANCE D-4 COMMANDER 300 T able D.1 Engine Maintenance Components ITEM Air Cleaner Element Cooling Blower Belt Oil Filter Element Fuel Filter / W ater Separator Batter y MAKE Donaldson Fr a m.
E-1 TR OUBLESHOO TING E-1 COMMANDER 300 If f or any reason y ou do not understand the test procedures or are unab le to perf orm the tests/repairs safely , contact your Local Lincoln A uthorized Field Service Facility f or technical troubleshooting assistance bef ore you proceed.
E-2 TR OUBLESHOO TING E-2 COMMANDER 300 Obser v e all Saf ety Guidelines detailed throughout this manual If f or any reason y ou do not understand the test procedures or are unab le to perf orm the tests/repairs safely , contact your Local Lincoln A uthorized Field Service Facility f or technical troubleshooting assistance bef ore you proceed.
E-3 TR OUBLESHOO TING E-3 COMMANDER 300 Obser v e all Saf ety Guidelines detailed throughout this manual If f or any reason y ou do not understand the test procedures or are unab le to perf orm the tests/repairs safely , contact your Local Lincoln A uthorized Field Service Facility f or technical troubleshooting assistance bef ore you proceed.
E-4 TR OUBLESHOO TING E-4 COMMANDER 300 Obser v e all Saf ety Guidelines detailed throughout this manual If f or any reason y ou do not understand the test procedures or are unab le to perf orm the tests/repairs safely , contact your Local Lincoln A uthorized Field Service Facility f or technical troubleshooting assistance bef ore you proceed.
F-1 DIA GRAMS F-1 COMMANDER 300 NO TE: This diagram is f or ref erence only . It may not be accurate f or all machines covered b y this manual. The specific dia- gram f or your par ticular machine is pasted inside the machine on one of the enclosure panels.
F-2 DIA GRAMS F-2 COMMANDER 300 NO TE: This diagram is f or ref erence only . It may not be accurate f or all machines covered b y this manual. The specific dia- gram f or your par ticular machine is pasted inside the machine on one of the enclosure panels.
F-3 DIA GRAMS F-3 COMMANDER 300 NO TE: This diagram is f or ref erence only . It may not be accurate f or all machines covered b y this manual. The specific dia- gram f or your par ticular machine is pasted inside the machine on one of the enclosure panels.
F-4 DIA GRAMS F-4 COMMANDER 300 CONNECTION DIA GRAM: .
F-5 DIA GRAMS F-5 COMMANDER 300 CONNECTION DIA GRAM: !$ !' !! #) !$ !' !! !!$.
F-6 DIA GRAMS F-6 COMMANDER 300 CONNECTION DIA GRAM: WARNING 74797,+0/9+?39:,/4+527,+4 326744+69%"& B+A70+2+083634- 747997.
F-7 DIA GRAMS F-7 COMMANDER 300 CONNECTION DIA GRAM: } # .
F-8 DIA GRAMS F-8 COMMANDER 300 CONNECTION DIA GRAM: = .
F-9 DIA GRAMS F-9 COMMANDER 300 CONNECTION DIA GRAM: WIRE FEEDER "B" N.B. 602 FEEDER "A" 604 75 76 77 14 PIN AMPHENOL M17866 N.D. IF REMOTE OUTPUT CONTROL IS USED, PLACE LOCAL/REMOTE SWITCH IN "REMOTE" N.
F-10 DIA GRAMS F-10 COMMANDER 300 CONNECTION DIA GRAM: %.
F-11 DIA GRAMS F-11 COMMANDER 300 CONNECTION DIA GRAM: 326744+69%"& 747997.
F-12 DIA GRAMS F-12 COMMANDER 300 CONNECTION DIA GRAM: or ser vice t his equi pm ent. On ly qualified personnel should install,use Keep away from movi ng parts. Keep guards in place. MOVING PART S can injure W ARNING Do not touch electrically live parts.
F-13 DIA GRAMS F-13 COMMANDER 300 CONNECTION DIA GRAM: %.
F-14 DIA GRAMS F-14 COMMANDER 300 CONNECTION DIA GRAM: )'" "" .
F-15 DIA GRAMS F-15 COMMANDER 300 CONNECTION DIA GRAM: 74797,+0/9+?39:,/4+527,+4 B+A70+2+083634- 326744+69%"& 747997.
F-16 DIA GRAMS F-16 COMMANDER 300 DIMENSION PRINT TRAILER MOUNTING HOLE LOCATIONS. * 45.67 * 42.00 * * 6.55 22.25 8.69 6.53 24.97 6.56 BOTTOM VIEW OF WELDER BASE. 30.25 32.08 38.58 50.85 GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK. CENTER OF FOR BATTERY REMOVAL.
NO TES COMMANDER 300.
NO TES COMMANDER 300.
Now A vailab le...12th Edition The Procedure Handbook of Ar c W elding With ov er 500,000 copies of pre vious editions pub lished since 1933, the Procedure Handbook is considered by man y to be the “ Bible ” of the arc w elding industr y . This printing will go fast so don ’ t dela y .
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German P ortuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German P ortuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Ser vice through Subsidiaries and Distributors W orldwide • Cle v eland, Ohio 44117-1199 U .S .A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM601-A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM601-A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM601-A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM601-A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM601-A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM601-A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM601-A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM601-A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
