Manuel d'utilisation / d'entretien du produit IM553-C du fabricant Lincoln Electric
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OPERA TOR’S MANUAL For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910 IM553-C July, 2003 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
CLASSIC II DEUTZ FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
CLASSIC II DEUTZ ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
CLASSIC II DEUTZ FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
CLASSIC II DEUTZ iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Safety ......................................................................................................................... i-iv ______________________________________________________________________________ Installation .
A-1 CLASSIC II DEUTZ A-1 TECHNICAL SPECIFICA TIONS - CLASSIC II DEUTZ K1406-( ) Make/Model Description Speed (RPM) Bore x Stroke Starting Capacities System Deutz 3 cylinder High Idle 1800 3.58” x 4.13 12VDC battery Fuel: 15gal. F3L 1011F 28.5 HP Low Idle 1350 (91mm x 105mm) & Starter 57 L Diesel Engine @ 1700 RPM Full Load 1725 SA-250 Oil: 6.
A-2 CLASSIC II DEUTZ A-2 SAFETY PRECAUTIONS Exhaust Spark Arrester Some federal, state or local laws may require that diesel engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard.
A-3 CLASSIC II DEUTZ A-3 Undercarriages If the user adapts a non-Lincoln undercarriage, he must assume responsibility that the method of attach- ment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows: 1 .
A-4 CLASSIC II DEUTZ A-4 Battery Charging The Classic II is equipped with a wet charged battery. The charging current is automatically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged.
B-1 CLASSIC II DEUTZ B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
B-2 OPERA TION B-2 Auxiliary Power The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230V AC (60 hertz). With the 3.0 kVA, 115/230V AC auxiliary power, one 115V duplex and one 230V grounding type receptacle are provided. The circuit is protected with circuit breakers.
D-1 CLASSIC II DEUTZ D-1 Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be neces- sary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is com- plete.
D-2 D-2 Commutator and Brushes The generator brushes are properly adjusted when the welder is shipped. They require no particular attention. DO NOT SHIFT THE BRUSHES or adjust the rocker set- ting.
E-1 TROUBLESHOOTING E-1 CLASSIC II DEUTZ ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet cloth- ing. • Insulate yourself from work and ground • Always wear dry insulating gloves. ------------------------------------------------------------------------ ENGINE EXHAUST can kill.
E-2 TROUBLESHOOTING E-2 CLASSIC II DEUTZ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 CLASSIC II DEUTZ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 CLASSIC II DEUTZ E-4 ELECTRONIC IDLER TROUBLESHOOTING GUIDE Engine Will Not Return To Idle In Approximately 15 Seconds Set Idler Control Switch To The Auto Position Remove All Weld and Auxiliary Power Loads Check Continuity of Idler Control Switch Engine Will Not Pick Up Speed When: 1 .
F-1 CLASSIC II DEUTZ F-1 CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR. LEAD COLOR CODE B-BLACK G-GREEN N-BROWN B R + - + - Y R W B B W W SLIP RINGS TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY PO.
F-2 CLASSIC II DEUTZ F-2 R SWITCH START STARTING MOTOR + ENGINE + 52 D+ D- B+ W 1 + A FUEL SOLENOID IDLER SOLENOID SENSOR 7 8 3 4 5 6 ALTERNATOR OIL PRESSURE GAUGE SI GND OIL TEMP. - HOUR METER - 50A 50 51 51A 60 56 55 60B L9920 CLASSIC II - WIRING DIAGRAM 60E 1 2 3 4 1 2 3 45 6 7 8 9 10 IDLER/ENGINE PROTECTION P.
F-3 CLASSIC II DEUTZ F-3 CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR. LEAD COLOR CODE B-BLACK G-GREEN N-BROWN B R + - + - Y R W B B W W SLIP RINGS TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY PO.
F-4 DIAGRAMS F-4 CLASSIC II DEUTZ C L11863 CLASSIC II - W IRING D IAGRAM LEAD COLOR CODE B-BLACK G-GREEN N-BROWN R-RED U-BLUE W- WHI TE Y-YELLOW ELECTRICAL SY MBOLS PER E1537 CONTROL PANEL CO MPONEN TS SHOWN AS VIEW ED FROM REAR.
F-5 CLASSIC II DEUTZ F-5 PART NO. WELDER A B C D E F G H A CONTROL PANEL F G B H D E C O HOLE O MOUNTING HOLE N.A. N.B. NOTES: OIL AND WATER IN ENGINE, BUT NO FUEL. N.A. CENTER OF GRAVITY WITH O S10766-6 J J K K L DIMENSION PRINT S10766 METRIC cm (ENGLISH in.
NOTES CLASSIC II DEUTZ.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabi READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM553-C c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM553-C - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM553-C, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM553-C va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM553-C, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM553-C.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM553-C. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM553-C ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
