Manuel d'utilisation / d'entretien du produit IM420-D du fabricant Lincoln Electric
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
FOR ENGINE pow ered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.
FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
PRÉC A UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
ix ix Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
x x T ABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications ........................................................
A -1 INS T ALLA TION IDEALARC® DC-1000 A -1 60% Duty Cycle 215/108 86 215/124/108 124/94 113 TECHNICAL SPECIFICA TIONS – DC-1000 Volts at Rated Amperes 44 44 44 Auxiliary Power See the OPERATION se.
A-2 INS T ALLA TION IDEALARC® DC-1000 A-2 A permanent lifting eye is located at the top of the machine and is positioned so that it acts as nearly as possible through the center of gravity. This lift eye fits under the case of the second machine without interference when stacking.
A-3 INS T ALLA TION IDEALARC® DC-1000 A-3 RECONNECT PROCEDURE Multiple voltage machines are shipped connected to the highest input voltage listed on the machine’s rating plate. Before installing the machine, check that the Reconnect Panel in the Input Box Assembly is con- nected for the proper voltage.
A-4 INS T ALLA TION IDEALARC® DC-1000 A-4 FIGURE 2 FIGURE 3.
A-5 INS T ALLA TION IDEALARC® DC-1000 A-5 OUTPUT CONNECTIONS Output Studs The output leads are connected to the output termi- nals. The output terminals are located on the lower case front and labeled “+” and “-”.
B-1 OPER A TION IDEALARC® DC-1000 B-1 PRODUCT DESCRIPTION The DC-1000 is an SCR-contr olled three phase DC power source. It is designed with a single range potentiometer control for submerged arc or open arc automatic and semiautomatic welding. It can be used for air carbon arc cutting with carbon rods up to and including 5/8” (15.
B-2 INS T ALLA TION IDEALARC® DC-1000 B-2 Remote Output Control - (Optional) The K775 Remote Output Control consists of a control box with 28 ft. (8.4m) of four conductor cable. This connects to terminals 75, 76, 77 on the terminal strip, and the case grounding screw so marked with the symbol on the machine.
B-3 INS T ALLA TION IDEALARC® DC-1000 B-3 3. N A - 5 - Set the DC-1000 mode switch to the proc ess bein g us ed - CV (I) Inner shie ld or C V(S) Sub Arc.
D-1 MAINTENANCE D-1 The control board is designed with adequate protec- tion so that no damage will occur if the remote control l ea d s a r e s h o r te d to g e th e r o r ar e g r o u nd e d t o th e case. The machine will automatically shut down if such faults do occur.
E-1 TR OUBLESHOO TING E-1 IDEALARC® DC-1000 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TR OUBLESHOO TING E-2 IDEALARC® DC-1000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TR OUBLESHOO TING E-3 IDEALARC® DC-1000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TR OUBLESHOO TING E-4 IDEALARC® DC-1000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-5 TR OUBLESHOO TING E-5 IDEALARC® DC-1000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-6 TR OUBLESHOO TING E-6 IDEALARC® DC-1000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-7 TR OUBLESHOO TING E-7 IDEALARC® DC-1000 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIA GR AMS F-1 IDEALARC® DC-1000 CONNECTION OF DC-1000 WITH NL OPTION KIT TO LAF-3 (Obsolete) N.A. On all DC-1000 and DC-1500 units with codes above 8234 extend lead 67 and connect it to the electrode cable going to the automatic equip- ment. N.B.
F-2 DIA GR AMS F-2 IDEALARC® DC-1000 CONNECTION OF DC-1000 WITH NL OPTI ON KIT TO L T -3 or L T -34 (Obsolete) N.A. On all DC-1000 and DC-1500’s above Code 8234 extend lead 67 and connect it to the electrode cable going to the automatic equipment. N.
F-3 DIA GR AMS F-3 IDEALARC® DC-1000 CONNECTION OF DC-1000 to NA-5 N.A. Welding cables must be of proper capacity for the cur- rent and duty cycle of immediate and future applica- tions. N.B. Extend lead 21 using #14 or larger insulated wire phys- ically suitable for the installation.
F-4 DIA GR AMS F-4 IDEALARC® DC-1000 CONNECTION OF DC-1000 TO LN-7 CONNECTION OF DC-1000 TO LN-9 N.A. Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications. N.B. Extend lead 21 using #14 or larger insulated wire physically suit- able for the installation.
F-5 DIA GR AMS F-5 IDEALARC® DC-1000 DC-1000 WIRING DIAGRAM FOR CODES 9919 - 9925, 10293, 1 1305, 1 1330, 1 1331, 1 1332, 1 1333, 1 1334 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
F-6 DIA GR AMS F-6 IDEALARC® DC-1000 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
NO TES IDEALARC® DC-1000.
NO TES IDEALARC® DC-1000.
NO TES IDEALARC® DC-1000.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INS TR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES T O BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES.
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TR UÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC AS DE SE GURANÇA DO EMPRE GADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM420-D c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM420-D - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM420-D, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM420-D va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM420-D, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM420-D.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM420-D. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM420-D ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
