Manuel d'utilisation / d'entretien du produit IM359-G du fabricant Lincoln Electric
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LN-25 PORT ABLE C V/CC SEMIA UT OMA TIC WIRE FEEDER OPERA TING MANUAL IM359-G February, 1998 For use with machines having Code Number 10231 10232 10233 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
LN-25 Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
LN-25 SAFETY ...............................................................................................................................................i-iv INSTALLATION .............................................................................
TEMPERA TURE RANGE OPERA TION: - 40 o C to +40 o C (- 40 o F to +104 o F) STORAGE: - 40 o C to +85 o C (- 40 o F to +185 o F) LN-25 A-1 OPERA TING ARC VOL T AGE Constant Voltage (CV) or 15-40 VDC (110.
LN-25 A-2 INST ALLA TION ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before installing or servicing. • Do not touch electrically hot parts. • Turn the input power to the welding power source off at the fuse box before working in the terminal strip.
LN-25 A-3 c. Set ELECTRODE POLARITY switch to constant voltage polarity required by electrode. d. Set toggle switch to “Constant Voltage” and set the Constant Voltage Control on welder and the portable field control on #5 for initial start. SA-200, —250 OR SAE-300, —400 (WITH CV ADAPTER) a.
LN-25 A-4 INST ALLA TION Install the barbed fitting and union nut to the 5 ⁄ 8 -18 female inert gas fitting on the front panel of the LN-25 case. Connect the 3 ⁄ 16 ” I.D. gas hose from the gun cable to the barbed fitting. When the gun is to be removed, this fitting can be easily detached by loosening the union nut.
LN-25 B-1 ELECTRIC SHOCK can kill. • Do not touch electrically live part or electrode with skin or wet clothing. • Insulate yourself from work and ground. • Always wear dry insulating gloves. ARC RAYS can burn. • Wear eye, ear and body pro- tection.
LN-25 B-2 OPERA TION VOLTMETER (Factory installed on model Codes above 9218) The 40V DC analog voltmeter is mounted to the front control panel of the LN-25 and is connected to read the arc voltage between the LN-25 electrode cable connection and the work clip lead.
LN-25 B-3 wire speed is set to 400 in/min., a welding procedure arc voltage of at least 17V would be required to obtain the 400 in/min. wire feed speed. WORK CLIP LEAD IMPORTANT SAFETY NOTE: To avoid possible electrical shock, do not touch the metal portions of the LN-25 work lead clip if the power source output is on.
LN-25 B-4 OPERA TION g. To remove Readi-Reel from Adapter, depress re- taining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands. It is not necessary to remove adapter from spindle. h. Load wire into wire drive per Loading Wire Drive Section.
LN-25 B-5 LOADING WIRE DRIVE a. Turn the reel or spool until the free end of the electrode is accessible. b. While tightly holding the electrode, cut off the bent end and straighten the first six inches.
LN-25 B-6 OPERA TION 3. If the only result is drive roll slippage, shut off the power source, then loosen the gun cable clamping screw in the gearbox conductor block and pull the gun cable forward about six inches. There should be a slight waviness in the exposed wire.
LN-25 B-7 Arc Volts Used Desired In/Min 16 18 20 22 24 26 28 30 32 34 50 109 97 88 80 73 67 63 58 55 51 60 131 117 105 95 88 81 75 70 66 62 70 153 136 123 111 102 94 88 82 77 72 80 175 156 140 127 117.
LN-25 B-8 ARC RAYS can burn. • Do not touch metal por- tions of the LN-25 lead Clip when welding power source is on. OPERA TION CYLINDER may explode if damaged. • Keep cylinder upright and chained to support. • Keep cylinder away from areas where it may be dam- aged.
LN-25 B-9 OPERA TION Do not use LN-25 models below Code 9200 with any TIG or Square Wave welding power sources. Do not use LN-25 models equipped with internal contactors with non-Lincoln TIG or Square Wave welding power sources.
LN-25 C-1 LN-25 OPTION CHART O= CANNOT BE USED WITH X = REQUIRED ➀ = REQUIRES ONE OF THESE + = INCLUDED WITH Solenoid K430-1 Kit X ++ Remote Output K431-1 Control Module ➀➀ OX X O O O O O O Remote K432 Control Cable XX 115VAC K433 Power Source XX Remote Box Gas Flow K434-1 Timer Kit ➀➀ ➀ ➀ ➀ 50 Ft.
LN-25 C-2 OPTIONAL ACCESSORIES ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before installing or servicing. • Do not touch electrically hot parts. • Turn the input power to the welding power source off at the fuse box before working in the terminal strip.
LN-25 C-3 Installation instructions (M17590) are included with this kit. K460-1 PULSE POWER ADAPTER KIT (For use with K461 Pulse Power Control Cable.) This kit enables the LN-25 to pulse weld with a Pulse Power 500 power source above Code 9300 (or lower Codes updated with S18506 Kit).
LN-25 C-4 ACCESSORIES The Remote Box provides the proper welding power source control interface and isolated 24V AC input supply for the LN-25 equipped with the K431-1 Remote Output Control Kit.
LN-25 C-5 ACCESSORIES K444, K444-1 OR K444-2 REMOTE VOLTAGE CONTROL KIT (Not required if using K431-1 or K624-1 Remote Output Control Kit or K460-1 Pulse Power Adapter Kit.) The Remote Voltage Control Kit provides remote (10K ohm rheostat) control of power source output arc voltage level.
LN-25 C-6 ACCESSORIES “A Dia. Hole” To be Concentric to .749/.747 Wire Size Dia. Within .008 F.I.M. .068 thru 5 ⁄ 64 .125 ( 1 ⁄ 8 Drill) 1 ⁄ 16 (.062) .078 ( 5 ⁄ 64 Drill) .045 & .052 .062 ( 1 ⁄ 16 Drill) .023 thru .035 .055 (#54 Drill) Drive Roll & Guide Tube Wire Sizes Used Kit No.
LN-25 D-1 ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before installing or servicing. • Do not touch electrically hot parts. • Turn the input power to the welding power source off at the fuse box before working in the terminal strip.
LN-25 D-2 device is not screwed in far enough, the LN-25 motor speed could be unstable or run at full speed with no control. If screwed in too far, it will rub a moving part inside the gearbox. The module is properly mounted to the gearbox as shipped from the factory.
LN-25 E-1 HOW T O USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty.
LN-25 E-2 TROUBLESHOOTING PROBLEMS (SYMPTOMS) No wire feed when gun trigger is pulled POSSIBLE AREAS OF MISADJUSTMENT(S) 1 . Power source must be on and open circuit voltage (OCV) present at weld terminals. 2. LN-25 work clip may not be connected. 3. LN-25 polarity switch must match electrode polarity.
LN-25 E-3 TROUBLESHOOTING Rough wire feeding or wire not feeding but drive rolls turning. 1 . Gun cable kinked and/or twisted. 2 . Wire jammed in gun and cable. 3. Incorrect size or installation of drive roll and guide tubes. 4. Drive roll loose. 5. Gun cable dirty.
LN-25 E-4 TROUBLESHOOTING Solenoid does not close when trigger is pulled or purge button is pressed. Wire feeds properly. 1. Make certain that plugs J2 and J3 are connected to the control board securely.
LN-25 F-1 WIRING DIAGRAM .
LN-25 F-2 LN-25 PHYSICAL DIMENSIONS 16.60 14.00 21.00 7.40 .25 DIMENSIONS 4/96.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM359-G c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM359-G - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM359-G, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM359-G va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM359-G, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM359-G.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM359-G. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM359-G ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
