Manuel d'utilisation / d'entretien du produit 4R220 du fabricant Lincoln Electric
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OPERA TOR’S MANUAL • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • Copyright © Lincoln Global Inc.
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation .
A-1 INST ALLA TION A-1 AutoDrive™ 4R220 TEMPERA TURE RANGE OPERATION: -40°F to 104°F (-40°C to 40°C) STORAGE: -40°F to 185°F (-40°C to 85°C) INPUT VOL T AGE, CURRENT TECHNICAL SPECIFICA TIONS – AutoDrive™ 4R220 (K2685-1) HEIGHT WIDTH LENGTH WEIGHT 10.
LOCA TION Firmly secure the AutoDrive™ 4R220 wire feeder to a robot arm or fixture. See L15169 iB and L15169-1 iC Mechanical Installation Instructions which are supplied with this Instruction Manual in the literature package. Mount only in a dry environment.
A-3 INST ALLA TION AutoDrive™ 4R220 A-3 COAXIAL WELD CABLE Coaxial welding cables are specially designed welding cables for STT™ and pulse welding. Coaxial weld cables feature low inductance, allowing fast changes in the weld current. Regular cables have a higher inductance which may distort the STT™ waveshape.
A-4 INST ALLA TION AutoDrive™ 4R220 A-4 A B K H N L C D M G F E J I POWER SOURCE WIRE FEEDER A B K H N L C D M G F E J I Function Motor Power Motor Power Gas Solenoid Gas Solenoid Reserved Reserved .
A-5 INST ALLA TION AutoDrive™ 4R220 A-5 SHIELDING GAS CONNECTION CYLINDER may explode if damaged. • Keep cylinder upright and chained to support. • Keep cylinder away from areas where it may be damaged. • Never lift welder with cylinder attached.
A-6 INST ALLA TION AutoDrive™ 4R220 A-6 PROCEDURE TO INST ALL DRIVE ROLLS AND WIRE GUIDES ELECTRIC SHOCK can kill. • Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides. • Do not touch electrically live parts.
A-7 INST ALLA TION AutoDrive™ 4R220 A-7 CONDUIT INST ALLA TION The K1546-xx series of conduits are compatible with K515-xx, K565-xx, Wire Wizard and Electron Beam Technologies conduits. To install conduit to the wire drive: 1. Slide the conduit bushing into the feed plate and secure with the set screw.
A-8 INST ALLA TION AutoDrive™ 4R220 A-8 SYSTEM SET -UP ArcLink XT Connection ArcLink (5 Pin) Wor k Sense Wire Feeder (14 Pin) Robotic Torch Power Wave i400 K2669-1 Wor k Pie ce FANUC R-J 30iA Contro.
B-1 OPERA TION AutoDrive™ 4R220 B-1 • ELECTRIC SHOCK CAN KILL. Unless using COLD FEED fea- ture, when feeding with gun trig- ger, the electrode and drive mechanism are always electri- cally energized and could remain energized several sec- onds after the welding ceases.
B-2 OPERA TION B-2 AutoDrive™ 4R220 DEFINITION OF WELDING TERMS GMAW • Gas Metal Arc welding FCAW • Flux Core Arc Welding STT™ • Surface Tension Transfer PRODUCT DESCRIPTION General Physical Description The AutoDrive™ 4R220 wire feeders are powerful yet compact wire drives for robotic and hard automation applications.
C-1 ACCESSORIES C-1 AutoDrive™ 4R220 WIRE TYPE Steel Wires: Cored Wires: Aluminum Wires: KITS ELECTRODE SIZE KP1505-030S .023-.030 (0.6-0.8mm) KP1505-035S .035 (0.9mm) KP1505-040S .040 (1.0mm) KP1505-045S .045 (1.2mm) KP1505-035C .030-.035" (0.
C-2 ACCESSORIES C-2 AutoDrive™ 4R220 K1500-4 K1500-5 K489-7 K515-xx K565-xx K1546-1 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with Oxo® guns.) Gun Receiver Bushing (for Lincoln Fast-Mate guns.
C-3 ACCESSORIES C-3 AutoDrive™ 4R220 K2175-1 K2175-2 K895-2 K836-1 K884-5 K884-6 K1796-xx K2593-xx K1785-xx K2709-xx K1733-1 500 lb Accu-Pak Box Payoff Kit 1000 lb Accu-Pak Box Payoff Kit Rotary Wir.
D-1 MAINTENANCE D-1 AutoDrive™ 4R220 ELECTRIC SHOCK can kill. • Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.
E-1 TROUBLESHOOTING E-1 AutoDrive™ 4R220 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 AutoDrive™ 4R220 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 AutoDrive™ 4R220 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 AutoDrive™ 4R220 B M 215 62 552A TACH I NTERF ACE PC BD WIR ING DIA GR AM A UTOD RIV E 4R 220 FE ED ER FEED PLATE P1 8 MOTOR / GEARBOX W TAC H 531 B B W BR 537 534 551 A 550A 7 6 5 .
F-2 DIMENSION PRINT F-2 AutoDrive™ 4R220 L15157 A.0 1 4.09 1.97 2.76 1.97 1.49 10.22 1.24 2.04 4.72 10.43 9.40 10.07 9.92.
NOTES AutoDrive™ 4R220.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric 4R220 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric 4R220 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric 4R220, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric 4R220 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric 4R220, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric 4R220.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric 4R220. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric 4R220 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
