Manuel d'utilisation / d'entretien du produit HW3000 du fabricant Honeywell
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HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L F or technical suppor t and par ts, contact y our Regional Master P ar ts Distrib utor toll-free at 1-877-HWTECHS (498-3247) or visit www .
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Honeywell P ortable Electrical Generator Ser vice Man ual www .honeywellgenerators.com i CONTENTS IMPORTANT SAFETY INSTRUCTIONS ....................................................................... 1-1 WARRANTIES ....................................
ii www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual THIS P A GE INTENTIONALL Y LEFT BLANK.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 1-1 SA VE THESE INSTR UCTIONS 1: IMPORT ANT SAFETY INSTR UCTIONS NO TE: Since there are many v ariations in the ci.
SAFETY MESSA GES 1-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual Electric Shoc k Hazards Fire and Burn Hazards Medical and Life Support Uses Generator Damage Hazar ds California Pr oposition 65 Generators produce powerful v oltage that can cause death or great physical harm.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 2-1 2: W ARRANTIES NORTHSHORE PO WER SYSTEMS CONSUMER LIMITED W ARRANTY Honeywell P or table Generator LIMITED W A.
W ARRANTIES 2-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual NORTHSHORE PO WER SYSTEMS EMISSIONS CONTROL W ARRANTY Honeywell P or table Generator W ARRANTY STATEMENT The U .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 2-3 W ARRANTIES 4. Repair or Replacement Cost . Repair or Replacement Cost.
W ARRANTIES 2-4 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual NORTHSHORE PO WER SYSTEMS REPLA CEMENT P ARTS LIMITED W ARRANTY Honeywell P or table Generator F o.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 3-1 3: SPECIFICA TIONS AND WIRING DIA GRAMS 3.1 SPECIFICA TIONS GENERA T OR HW3000 HW3000L HW4000 HW4000L HW5500 H.
BOL T AND F ASTENER T ORQUE INFORMA TION 3-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 3.2 BOL T AND F ASTENER T ORQUE INFORMA TION Component-Specific F astener F astener Siz e T orque V alues N•m lb . ft.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 3-3 WIRING DIA GRAMS 3.3 WIRING DIA GRAMS HW3000 & HW3000L FIGURE 3-1: HW3000 & HW3000 L Wir ing Diagr am .
WIRING DIA GRAMS 3-4 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual HW4000 & HW4000L FIGURE 3-2: HW4000 & HW4000L Wiring Diagra m G Y W X AL TERNA T OR C.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 3-5 WIRING DIA GRAMS HW5500 & HW5500L FIGURE 3-3: HW5500 & HW5500L Wiring Diagr am G Y W X AL TERNA T OR C.
WIRING DIA GRAMS 3-6 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual HW5500E & HW5500EL FIGURE 3-4: HW5500E & HW5500EL Wiring Diagram AL TERNA T OR CONTRO.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 3-7 WIRING DIA GRAMS HW6200 & HW6200L FIGURE 3-5: HW6200 & HW6200L Wiring Diagr am G Y W X AL TERNA T OR C.
WIRING DIA GRAMS 3-8 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual HW7000E, HW7000EL, HW7500E, & HW7 500EL FIGURE 3- 6: HW7000E, HW7000EL, HW7500E & HW7.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 4-1 4: COMPONENTS A—P ower Control Center Electrical Outlets • 125V AC 20 Amp Duplex (NEMA 5-20R) outlets to connect 120V appliances to generator fo r power .
4-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual THIS P A GE INTENTIONALL Y LEFT BLANK.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 5-1 5: PREP ARING FOR SER VICE 5.1 REQUIRED T OOLS A complete set of standard and metric shop tools are required to ser vice the generator .
5-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual THIS P A GE INTENTIONALL Y LEFT BLANK.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 6-1 6: SER VICE REP AIR TIME ANAL YSIS & FLA T RA TE SCHEDULE Operation HW3000 HW3000L (min.) HW4000 HW4000L (min.) HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.
SER VICE REP AIR TIME ANAL YSIS 6-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual NO TE: Repair times represent generally accepted intervals f or conducting a repair .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 7-1 7: MAINTENANCE 7.1 CONSUMER MAINTENANCE SCHEDULE P eriodic mai ntenance and adjustment a re necessar y to keep the ge nerator in good o perating condition.
CONSUMER MAINTENANCE SCHEDULE 7-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual FUEL RECOMMEND A TIONS Bef ore each use, check the fuel tank gage . If the fuel lev el is low , refill the tank with recommended fuel.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 7-3 AIR FIL TER MAINTENANCE ENGINE OIL RECOMMEND A TIONS Use 4-stroke oil, or equiv alent high detergent, premium quality motor oil cer tified to meet or e xceed U.S .
AIR FIL TER MAINTENANCE 7-4 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 3. Remov e foam air filter(s). 4. W ash air filter(s) in a solution of household soap and war m wat er . 5. Rinse par ts thoroughly with water .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 7-5 CLEANING FUEL SEDIMENT CUP 7.3 CLEANING FUEL SEDIMENT CUP The sediment cup pre vents any dirt or water that ma y be in the fuel tank from entering the carburetor .
CLEANING SP ARK ARREST OR SCREEN 7-6 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 7.5 CLEANING SP ARK ARREST OR SCREEN The generator muffler is equipped with a.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 7-7 V AL VE LASH 7.6 V AL VE LASH 1. Remov e the cylinder head cov er and carefully remov e the gasket f or re-use. (Inspect and replace gask et, if necessar y .) 2.
B A TTER Y SER VICE 7-8 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 7.9 B ATTER Y SER VICE T o ensure the batter y remains charged, it is recom- mended that the generator is started ev er y three months.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 8-1 8: TR OUBLESHOO TING NO TE: For all dealer service inquiries, call 1-877-HWTECHS (498-3247) or visit www .
ELECTRICAL DIA GNOSTICS (HW3000/L MODELS) 8-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 8.1 ELECTRICAL DIA GNOSTICS (HW3000/L MODELS) P erform “Alter nato.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 8-3 ELECTRICAL DIA GNOSTICS (HW3000/L MODELS) To Alternator See “Specifications” P age For Rated P ower , V ol.
ELECTRICAL DIA GNOSTICS (HW3000/L MODELS) 8-4 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual Rated P ower Chec k (Low P ow er Output) NOTE: At high-altitudes, standard carburetor air-fuel mixture will be rich causing a decrease in engine performance and an increase in fuel consumption.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 8-5 ELECTRICAL DIA GNOSTICS (HW3000/L MODELS) Blue Y ellow Brown Y ellow EXCITER WINDING A VR T AP WINDING EXCITER.
ELECTRICAL DIA GNOSTICS (ALL MODELS EXCEPT HW3000/L) 8-6 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 8.2 ELECTRICAL DIA GNOSTICS (ALL MODELS EXCEPT HW3000/L) .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 8-7 ELECTRICAL DIA GNOSTICS (ALL MODELS EXCEPT HW3000/L) Y ellow / Green Wire = G White Wire = Y Red Wire = X To A.
ELECTRICAL DIA GNOSTICS (ALL MODELS EXCEPT HW3000/L) 8-8 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual Rated P ower Check (Low P ower Output) NOTE: At high-altitudes, standard carburetor air-fuel mixture will be rich causing a decrease in engine performance and an increase in fuel consumption.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 8-9 ELECTRICAL DIA GNOSTICS (ALL MODELS EXCEPT HW3000/L) ROTOR SLIP RINGS SLIP RING TERMINALS Blue (2 wires) Red (.
ENGINE DIA GNOSTICS (ALL MODELS) 8-10 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 8.3 ENGINE DIA GNOSTICS (ALL MODELS) Engine F ails to Crank Using Electric Star ter Check Battery V oltage Higher than 12.5 V olts = Check V oltage Across Components Less than 12.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-1 9: SER VICE AND DISASSEMBL Y 9.1 CONTROL P ANEL A—CONTROL P ANEL ASSEMBL Y (FR ONT) 4 N•m (3 lb .
ENGINE AND AL TERNA T OR 9-2 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.2 ENGINE AND AL TERNA T OR A—END CO VER 4 N•m (3 lb . ft.) B—RO T OR BOL T Use oil bef ore replacing the rotor bolt. C—AL TERNA T OR HOUSING BOL TS 48 N•m (35 lb .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-3 AL TERNA T OR 9.3 AL TERNA T OR A—V OL T A GE REGULA TOR Alternator Illustrated Matches All Models Except HW3000 & HW3000L B—BRUS H ASSEMBL Y Bef ore removing rotor and stator , remov e brush assembly .
FUEL T ANK SYSTEM 9-4 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.4 FUEL TANK SYSTEM Fuel and its v apors are e xtremely fl ammable and e xplosive under cer tain co nditions. • Refuel the generator only outd oors, in a well-v entilated ar ea.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-5 EV APORA TIVE EMISSIONS CONTR OL SYSTEM 9.5 EV APORA TIVE EMISSIONS CONTROL SYSTEM F or Mo del Numbers Ending in “L ” only . A—FUEL T ANK B—CARBON CANISTER • B1 - HW3000L Model Only • B2 - All Other Models C—V APOR LINE Secure with hose clamps.
MUFFLER 9-6 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.6 MUFFLER The muffler becomes very hot dur ing operation and remains hot for a while after stopping the engine. • NEVER touch hot surf aces and av oid hot gases.
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-7 CARBURET OR 9.7 CARBURET OR Fuel and its v apors are e xtremely fl ammable and e xplosive under cer tain co nditions. • Refuel generator only o utdoors, in a well-ventilated area.
ST AR TING SYSTEM 9-8 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.8 ST ARTING SYSTEM A—ELECTRIC ST ARTER Attempt to crank engine b y switching the engine control s witch to the ST AR T position. Star ter Solenoid T er minal Nut - 6 N•m (4 lb .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-9 RECOIL ST AR TER 9.9 RECOIL ST ARTER A—ST ARTER CASE B—ROPE AND HANDLE Install with recoil star ter handle position as shown. C—RETURN SPRING Connect the outer hook in the groo ve of the star ter reel and inner hook on the star ter case tab .
FA N C O V E R 9-10 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.10 F AN CO VER A—COOLING F AN Install by aligning the three lugs on the rear side of the f an with the small hole in the fly- wheel. When disassembling and assem- bling, tak e care not to damage the f an blades .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 9-11 WHEEL, LEG, & HANDLE ASSEMBL Y 9.11 WHEEL, LEG, & HANDLE ASSEMBL Y (HW3000/L MODELS) A—LOCKING HANDLE BRA CKET 10 N•m (7 lb . ft.) B—SPRING LOCKING HANDLE C—RUBBER HANDLE GRIP D—AXLE 25 N•m (18 lb .
WHEEL, LEG, & HANDLE ASSEMBL Y 9-12 www .honeywellgenerators.com Honeywell P or table Electrical Generator Service Manual 9.12 WHEEL, LEG, & HANDLE ASSEMBL Y (ALL MODELS EXCEPT HW3000/L) A—WHEEL HANDLE PIV O T BRA CKET 10 N•m (7 lb . ft.) B—PIN AND CHAIN C—HANDLE BAR D—RUBBER HANDLE GRIP E—AXLE 25 N•m (18 lb .
Honeywell P ortable Electrical Generator Ser vice Manual www .honeywellgenerators.com 10-1 A Air Filter Maintenance 7-3 Alternator 9-2 , 9-3 A utomatic V oltage Regulator (A VR) 8-5 , 8-9 , 9.
Northshore Po wer Systems, LLC 4425 N. Port Washington Road Suite 105 Milwaukee, WI 53212-1082 USA 1-888-HWTECHS (498-3247) www .honeywellgenerators.com P/N 101290D 2010 Northshore Power Systems, LLC c Honeywell International Inc. makes no representation or warranties with respect to this pr oduct.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Honeywell HW3000 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Honeywell HW3000 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Honeywell HW3000, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Honeywell HW3000 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Honeywell HW3000, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Honeywell HW3000.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Honeywell HW3000. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Honeywell HW3000 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
