Manuel d'utilisation / d'entretien du produit 480kW 400V du fabricant American Power Conversion
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APC Silcon 480kW 400V UPS Installation Guide Copyright 2001 APC Japan Inc This manual is subject to change without notice and does not represent a commitment on the part of the vendor.
2 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Thank You! Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation.
Introduction 990-4059 Installation Guide APC Silcon 480kW 400V UPS 3 1.0 Introduction Power regulation varies from area to area, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system.
4 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Unpacking 2.0 Unpacking 1. To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates 2. Verify compliance between type label on reverse side of front door and system ordered.
Installation 990-4059 Installation Guide APC Silcon 480kW 400V UPS 5 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1-metre free space on all sides should be allowed during installation.
6 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Installation 3.2 Footprint 3.2.1 1900mm Cabinet for 480kW UPS 3.2.2 1600mm Cabinet for 480kW Isolation Transformer Rear Front Com.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 7 4.0 External Connection 4.1 Connecting the UPS NOTICE! Check correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm 2 . If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required.
8 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection PVC cables insulated to withstand ambient temperature of max. 30°C ** Must be rated as external PE cable if mains system is not supplying PE 4.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 9 System Integration Interface (SII) is the control link between UPS and system main switches as shown in above diagram. The purpose of the SII is to ensure correct operation of switches without losing system output power.
10 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.2.1 Connections Blue Brown.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 11 Terminal Blocks: X003/X004 (Anxiliary Contacts) When switching Q001, Q002, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to “OFF or 0”, the anxiliary contact has to be open BEFORE the corresponding main contacts are opened.
12 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.3 Parallel Board The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power. The parallel board also ensures correct load-sharing between paralled systems.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 13 External Control Cables External multicore cable is equipped with 15-pin SUB-D plug at either end. Connect pin 1 to pin 1, and pin 2 to pin 2 etc. up to pin 15 - with the exception of pin 8, which is not to be connected.
14 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.4 Relay Board Relays All relays are “fail safe”: In alarm modes, relay coil will be de-energized. Maximum load: 8.0A – 250VAC Minimum load: 0.05A – 6VAC 1 2 3 0.3A – 60VDC 0.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 15 4.4.1 Relay Board/Relay Functions ## Delay programmable in configuration stack : “ Common fault delay ” .
16 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection See section 5.2: System configuration NOTICE! Alarm Trigging Events 1-2-3-9-10-11-13 activates the corresponding alarm relay after the delay. Alarm Trigging Events 4-5-6-7-8-12-14-15 activates the corresponding alarm relay momentarily.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 17 4.5 Communication Interface Board The 3-port ComInterface is used to establish an interaction between UPS and e.g. a computer system. Main purpose: To ensure a controlled computer shut-down in case of a mains supply failure.
18 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.6 Connecting of APC Silcon Tripel Chassis The enclosed Triple Chassis must be connected to the serial port on the Communication Interface Board, and to the 24V supply (cables included).
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 19 4.7 APC Silcon Triple Chassis The APC Silcon Triple Chassis (AP9604S) is an American Power Conversion (APC) external management peripheral that allows you to use monitoring and control management peripherals with your APC Silcon series UPS.
20 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.7.2.3 LEDs The APC Silcon Triple Chassis status LED provides important information concerning operation of the chassis. Refer to the table below for a description of the conditions indicated by the LED.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 21 4.7.3.1 Order of Management Peripheral Cards Because UPS signals are passed between management peripherals, you must install management peripheral cards in the correct order for them to work together properly.
22 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection To add card slots, you can daisy-chain the APC Silcon Triple Chassis with the standard Triple Chassis (AP9604) management peripheral, installing the APC Silcon Triple Chassis closer to the UPS.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 23 4.7.5 Troubleshooting The following table shows the solution to common problems with the operation of the Triple Chassis 4.
24 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4) Pack the APC Silcon Triple Chassis carefully in its original packaging, if possible. Do not use polystyrene beads for packing. Damage sustained in transit is not covered under the warranty.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 25 UPS Shut Down RS-232 Input or Advanced Mode RS-232 Data RX In Line Fail RS-232 Output or Advanced Mode RS-232 Data TX Out U.
26 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.7.6.2 Power, Physical, and Environmental Specifications. Item Specification Power Turn on voltage: > 22 VDC Turn off v.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 27 4.8 APC Silcon Battery Cabinets Installation and use of this product must comply with all national, federal, state, municipal or local codes.
28 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.8.0.6 Installation of Batteries See Installation Guide for Battery Cabinet for: • Preparing Batteries and UPS • Dimensions and Weight • Connecting Batteries 4.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 29 4.9.1 Battery Breaker Box Battery Breaker Box/ Fuse-box Battery APC Silcon UPS ?.
30 Installation Guide APC Silcon 480kW 400V UPS 990-4059 External Connection 4.9.2 APC Battery Breaker Box Connection Diagram (120-480kW) X009 LED signal from UPS “ OK to operate corresponding MCCB ” X010 MCCB position signals for UPS X011 Trip for emergency stop (220-240V AC) 4.
External Connection 990-4059 Installation Guide APC Silcon 480kW 400V UPS 31 ?.
32 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Programming Parameters 5.0 Programming Parameters Below table shows operating parameters programmable from keyboard.
Programming Parameters 990-4059 Installation Guide APC Silcon 480kW 400V UPS 33 5.1.1 Programming Keys NOTICE! Display accuracy is + 1%, + digit. Scrolls up through list Scrolls down through list Stor.
34 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Programming Parameters 5.1.2 Programming Example - Switch to Bypass Operation Return to normal operation Follow same procedure to program other parameters. 5.2 System Configuration System configuration parameters are vital for correct system operation and are password- protected.
Programming Parameters 990-4059 Installation Guide APC Silcon 480kW 400V UPS 35 System Configuration Parameters (password protected) * Bold text refers to factory standard setting **Advanced Battery Monitor Parameter Setting* Comments Enter System no.
36 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Programming Parameters *** If voltage or frequency settings is changed, unit needs to be powered down for the new settings to take effect.
Programming Parameters 990-4059 Installation Guide APC Silcon 480kW 400V UPS 37 5.2.2 Programming Example - Change to Output Isolation Transformer available NOTICE! Change parameters by pressing the key once or several times.
38 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Programming Parameters 5.3 Programming Parameters for Advanced Parallel Operation To use the advanced parallel functions, the following parameters must be programmed: 1. “Station number” 2. “Highest station address” 3.
Programming Parameters 990-4059 Installation Guide APC Silcon 480kW 400V UPS 39 5.3.2 Programming example Example with four systems in parallel with separate batteries. • Programme the station addresses 1-4: 1 for UPS 1, 2 for UPS 2, 3 for UPS 3, and 4 for UPS 4.
40 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Programming Parameters 5.4.1 Installation of new batteries To avoid false alarms, the above procedure MUST be followed. NOTICE! Contact your local dealer if you have any questions regarding changing parameters.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 41 6.0 Options/Accessories Please contact your local APC representative for information on options/accessories available in your region. See “How to Contact APC” in this guide.
42 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.1.1 Wiring up UPS with SBP in TN-C-S Network 6.1.2 Wiring up UPS with SBP in TN-S Network ? ?.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 43 6.1.3 Operating The External Service Bypass Switch Action 1. Press on the ke yboard 2. Press or on the ke yboard until 3. Press on the ke yboard 4. Press on the ke yboard 5. Check lamp indication on the Service Bypass Panel 6.
44 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.1.3.1 Switching from External Bypass to Normal UPS Operation ** System OFF ** Normal operation load power % Display sho w.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 45 6.2 Service Bypass Panel for Parallel Redundant Operation Service Bypass Panel (SBP) Mains Supply System Output Control cab.
46 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.2.1 Two Parallel Systems with Service Bypass Panel ?.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 47 6.2.2 Parallel/Redundant Operation with Service Bypass Panel and External Battery via MCCB ?.
48 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.2.3 Operating External Service Bypass Switch for Parallel Systems 6.2.3.1 Bypassing Parallel UPS Systems CAUTION! Batteries connected to a UPS out of service for a period exceeding 8 days may be damaged.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 49 Step 1-4 can be carried out with any of the parallel systems, ho wever this will s witch all systems into bypass operation. 1. Press on the keyboard 2. Press or on the keyboard until 3.
50 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.2.3.2 Switching Parallel System from External Bypass into Normal UPS Operation H002a.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 51 Action 1. Check that output s witch (Q004) is in position “ 0 ” 2. Check that all output s witches (Q002) are in position “ 0 ” 3. T ur n input switches (Q001) to position “ 1 ” 4.
52 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories The follo wing can be carried out on any UPS 13. Press on the ke yboard 14 Press or on the ke yboard until 15. Press on the ke yboard 16. Press on the ke yboard All the systems will transf er to nor mal operation.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 53 6.2.4 Isolating One UPS for Service/Maintenance In a redundant system, one UPS may be isolated for service/maintenance without affecting other UPSs. 1. Check that remaining UPS(s) is capable of carrying the load in the event that one UPS is isolated 2.
54 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.3 Intersystem Synchronization Unit Intersystem Synchronization Unit System (ISU System) The ISU system consists of inter-connected ISUs. One ISU system may consist of up to 5 ISUs, regardles of ISU configuration.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 55 6.5 Remote Display With the remote display unit data may be displayed at distances of up to 25 m from UPS.
56 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories Remote Display. The converter provides optical signal insulation. Both converter boxes must be supplied by an uninterruptible power source.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 57 6.5.2 Remote Display Installation 6.5.2.1 Connecting RS232C and Mains Adapter 6.5.2.2 Remote Display Power Supply The remote display is supplied by normal AC power with no battery back-up.
58 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.5.3 Remote Display Use The remote display is an inactive unit unable to influence the operation of the UPS: Some of the alarms visible on the internal display are also available on the remote display (See the Alarm section in the APC Silcon User Guide).
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 59 6.6 Isolation Transformer Isolation Transformer UPS Height [mm]* Width [mm]* Depth [mm]* Weight [kg] 540kVA 480kW 1800 1400.
60 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories Example of Transformer Configuration (Yyno) NOTICE! APC isolation transformers are available in various configuration. Contact your local APC representative for further information.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 61 6.6.1 Connecting Isolation Transformer *DIN gL types PVC cables insulated to withstand a maximum ambient temperature of 30 .
62 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories NOTICE! Make sure that gland plate is installed in bottom of cabinet. CAUTION! At 100% switch mode load, neutral must be rated for 200% phase current.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 63 6.6.2 Wiring up UPS with External Yyn0 Isolation Transformer at Output WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
64 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.6.3 Wiring up UPS with External Yyn0 ?????? Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load. Load will loose galvanic isolation if isolation transformer is bypassed.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 65 6.6.4 Wiring up UPS with External Optional Dzn0 Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load. Load will loose galvanic isolation if isolation transformer is bypassed.
66 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Options/Accessories 6.6.5 Wiring up UPS with External Optional Dzn0 Isolation Transformer at Output WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
Options/Accessories 990-4059 Installation Guide APC Silcon 480kW 400V UPS 67 6.6.6 Wiring up UPS with External Optional Dyn11 Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
68 Installation Guide APC Silcon 480kW 400V UPS 990-4059 System Specifications 7.0 System Specifications 7.1 Technical Data 7.2 Dimensions / Weight Voltage 3x380/400/415V Input Voltage tolerance Normal operation Bypass operation ±15% ±10% (standard) ±4, 6, 8% (programmable) Frequency 50Hz/60Hz ±6 standard ±0.
Warranty 990-4059 Installation Guide APC Silcon 480kW 400V UPS 69 8.0 Warranty 8.1 APC Silcon Series Limited Factory Warranty APC warrants that the unit, when properly installed and commissioned by AP.
70 Installation Guide APC Silcon 480kW 400V UPS 990-4059 Appendix 9.0 Appendix 9.1 Table 1. Installation Planning Data Notes: 1. Nominal input current based on rated load. 2. Maximum input current based on rated load + full battery recharge. Full battery recharge assumed to increase input current with 10%.
Appendix 990-4059 Installation Guide APC Silcon 480kW 400V UPS 71 7. Suggested load side overcurrent protection (3b) based on nominal output current (3a). 8. Nominal battery voltage assumed to be 2V/cell (Lead technologi). 9. Recommended cable sizes, see "External Connection" section of this guide.
72 Installation Guide APC Silcon 480kW 400V UPS 990-4059 How to Contact APC 10.0 How to Contact APC APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Telephone: 401 789-5735 Fax: 401 789-.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté American Power Conversion 480kW 400V c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du American Power Conversion 480kW 400V - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation American Power Conversion 480kW 400V, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le American Power Conversion 480kW 400V va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le American Power Conversion 480kW 400V, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du American Power Conversion 480kW 400V.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le American Power Conversion 480kW 400V. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei American Power Conversion 480kW 400V ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
