Manuel d'utilisation / d'entretien du produit G0451 du fabricant Grizzly
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1 4 " SL IDING T A B L E S A W MODE L G04 5 1 INST R U CTION MA NU A L COPYRIGHT © APRIL , 20 05 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR N IN G : N O PO RT IO N OF T HI S MA NUAL MA Y BE RE PROD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E W RI T T EN A PPROV AL OF GR I Z ZL Y I N DUS TR IA L , I NC.
W A R N I N G Som e dus t cr ea te d b y po w er sa ndi ng, sa win g, grin d - in g, dril lin g, and oth er const ruction acti vitie s conta in s che mical s kno wn t o th e Sta t e o f C ali fo rni a t o ca use cance r , bir th de f ects or oth er rep roducti v e ha rm .
T able of Con tents INTRODUCTION ............................................................................................................................... 3 Foreword ...............................................................................
SECTION 5: ACCESSORIES ......................................................................................................... 43 SECTION 6: MAINTENANCE ................................................................................................
G04 5 1 1 4" S liding T able Saw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G 045 1 1 4" Sliding T able Saw Overall Dimensions: Overall Size ................................................................................ 105½"D (203 7 ⁄ 8 " w/Sliding Table Extended) X 117½"W x 49"H Table Height .
G04 5 1 1 4" S liding T able Saw -5 - Figure 1. Main view of machine features and controls. C I G H Identi fi cati on A. Crosscut Table —Provides a wide, stable platform for supporting full-size panels during crosscutting operations. B. Flip Stops —Used for quick measurements for crosscutting.
- 6 - G0 45 1 1 4 " S liding T able Saw O. Riving Knife —Maintains kerf opening dur- ing cutting operations. This function is crucial to preventing kickback caused by the kerf closing behind the blade. P. Main Blade —Performs the cutting opera - tions.
G04 5 1 1 4" S liding T able Saw - 7 - R. Power ON/OFF Button —Connects power to all motors in the saw. S. Power Indicator Light —Indicates a live connection to power. T. Main Blade OFF Button —Stops the main saw blade. U. Scoring Blade OFF Button —Stops the scoring blade.
-8- G04 5 1 1 4" S liding T able Saw 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
G04 5 1 1 4" S liding T able Saw -9 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
- 1 0 - G04 5 1 1 4" Sliding T able Saw A dd iti onal Safety In str ucti ons for T able Saw s 7 . RIVI NG K NI FE ALI GNM ENT . Only op er - ate the sa w if t he riving knif e is alig ned with the main blade. 8. R EACHIN G O VER SA W BL AD E. Neve r reach behind or ov er t he blade with either hand while the saw is running.
G04 5 1 1 4" S liding T able Saw - 1 1 - Below are tips to reduce the likelihood of kickback: • Never attempt freehand cuts. If the workpiece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
- 1 2- G04 5 1 1 4" S liding T able Saw The f o llowing is a list of common definitions, t erms and phrases used throughout this m anual as the y relat e to this table saw and woodworking in general. Become familiar with t hese terms for as sembling, adjusting or operating this machine.
G04 5 1 1 4" S liding T able Saw - 1 3 - A fire may occur if your par ticular ele ctrical configuration do es not c omply with local and state cod es. Th e b est way to ensure compli - ance is to che ck with your local municipalit y or a qualified e lect rician.
- 1 4 - G04 5 1 1 4" S liding T able Saw In the ev ent of an ele ctric al shor t, grounding reduces the risk of elec tric shock. This tool is equipped with a p ow er cord that has a grounding wire , which must be properly connected to the grounding prong on the plug; like wise, the outlet must be properly installed and grounded.
G04 5 1 1 4" S liding T able Saw - 1 5 - Figure 8. Fuse installed at the 220V location. 3. At the v olt age transformer , pull the fuse that is in the “ 220 ” slot and push it into the “ 440 ” slot (see Figure 8 ). 7 . Rewi re the motors as shown on the diagrams that are place d o n the inside of the motor wir - ing cov ers.
- 1 6 - G04 5 1 1 4" S liding T able Saw The Model G 045 1 was carefully packed when i t left our warehouse . If you dis cov er the machine is damaged af ter you ha ve signed for delive r y , please im medi ately c all Customer Servic e at ( 5 7 0 ) 546 - 96 63 for advice.
G04 5 1 1 4" S liding T able Saw - 1 7 - In v ent or y After all the pa r t s ha ve been remo ved from the box es, you should have the following items: Box 1: ( Figure 1 1) Qt y A . Suppor t Brace ............................................ 1 B.
- 1 8 - G0 45 1 1 4" Sliding T able Saw Box 7: ( Figure 1 5 ) Qt y O. Rip Fence Body .......................................... 1 P . Blade Guard / Dust H ood ............................. 1 Q. Push Sti ck ........................................
G04 5 1 1 4" S liding T able Saw - 1 9 - Hard wa re Rec ogn iti on Chart.
-20- G 045 1 1 4" Sliding T able Saw Figure 1 7 . W ork ing clearances. Fl oor Lo ad The Model G045 1 weighs 1 30 9 lbs. and has a base footprint of 5 4 ½ " W x 3 9" D .
G04 5 1 1 4" S liding T able Saw - 21 - Mo vi ng & P la ci ng Ba se U ni t The Model G0 4 51 is a h e a v y m a c h i n e t h a t we ig hs ove r 1 3 0 0 lb s . Serious p ersonal injur y may occur if safe mov - ing method s are not fol - lowed.
-22- G045 1 1 4" Sliding T able Saw Ex tens io n T ables 4. Attach the support brace ( Figure 2 2 ) to the table with two M10-1.5 x 30 cap screws and lock washers. Note— Do not attach the brace to the extension table until the next step. Compone nts and H ardware N ee ded : Qt y Large Extension Table .
G04 5 1 1 4" S liding T able Saw -23- Figure 23. Checking with a straightedge. 7. Use the set screws under both extension tables to level the top surfaces with the saw table. 8. When the surfaces are level, thread the bolt shown in Figure 24 against the underside of the small extension table to hold it level .
-2 4 - G04 5 1 1 4" S liding T able Saw 5. Slide the rip fence body onto the rail, then place the adjustable ring on the sliding table end of the rail and secure the ring with the set screw as shown in Figure 2 7 . Ri p Fence Compone nts and H ardware N ee ded : Qt y Rip Fence .
G04 5 1 1 4" S liding T able Saw -25- 11. Adjust the height of the rip fence rail, then tighten all of the nuts against the table as shown in Figure 31 . 12. Check if the bottom of the rip fence rests on the surface of the table. Note— The rip fence will scratch the table surface if the ride height is not adjusted correctly.
-26- G0 45 1 1 4" Sliding T able Saw Cr ossc ut T able Figure 34. Installing the crosscut table. Compone nts and H ardware N ee ded : Qt y Crosscut Table ................................................... 1 Crosscut T able Brace ................
G04 5 1 1 4" S liding T able Saw - 27 - Cr ossc ut Fe nce Compone nts and H ardware N ee ded : Qt y Crosscut Fence .................................................. 1 Center Stud M8 - 1 .25 x 1 0 .................................. 1 Fiber Washer 8 mm .
-28- G04 5 1 1 4" Sliding T able Saw 2. Install the lock plate as shown in Figure 40 using 4 of the screws removed in the previ - ous step. Sl idi n g T able Compone nts and H ardware N ee ded : QT Y T -Nut M 1 2- 1 . 75 .........................
G04 5 1 1 4" S liding T able Saw -29- Figure 42. Sliding table push handle. Push Handle 5. Slide the M 1 2- 1 . 75 T-nut into the sliding table and thread in the M 1 2- 1 . 75 x 1 2 push handle with a washer as shown in Figure 4 2 . 6. Slide the edge shoe into the table as shown in Figure 4 3 when needed.
-3 0 - G04 5 1 1 4 " Slid ing T able Saw 5. Use the arbor wrench to remove the arbor nut and arbor flange. Note— The arbor nut has left hand threads and loosens by turning clockwise. 6. Slide the blade over the arbor with the teeth facing the front of the saw as shown in Figure 46 .
G04 5 1 1 4" S liding T able Saw -3 1 - Figure 50. Fence used to align blades. To align the scoring blade set: 1. Move the blade tilt to 0˚ (blade 90˚ to table), raise the main blade all the way up, and use the vertical adjustment knob ( Figure 49 ) to raise the scoring blade to its highest point.
-32- G045 1 1 4" Sliding T able Saw Dus t Co llect ion The Mod el G0 45 1 is equipped with two dust port s that should b e properly connected to a du st col - lection syst em before operation. Components and Hardware Needed: Qty Blade Guard/Dust Hood .
G04 5 1 1 4" S liding T able Saw -33 - T est R un Now t hat the machine is co nnected to the power source, it is imp or tant to per form a test run to mak e sure all the c ontrols are working properly .
-3 4- G0 45 1 1 4" Sliding T able Saw Damag e to your ey e s, lungs, and e ars could re su lt fr om us ing th is ma ch in e w it ho ut prope r protective gea r . Alway s wear saf ety glasses , a respirator , and hearing protection when op erating this machine .
G04 5 1 1 4" S liding T able Saw -35 - The Model G0 45 1 will perform best when high quality , sharp blades are used. Therefore , when - ev er the main blade star ts to get dull, we recom - mend t hat you hav e it resharpened or replace it with a new blade.
-3 6 - G04 5 1 1 4" S liding T able Saw Ri vi n g Kn ife A dj us tment 6. Position the riving knife about 3mm or 1 ⁄ 8 " away from the nearest carbide tooth on the main blade. Note— For a quick gauge, use the 3mm hex wrench to find the correct spac - ing between the blade and the riving knife, as shown in Figure 58 .
G04 5 1 1 4" S liding T able Saw -37 - The scoring blade that is included with the sliding table saw is wedge shaped. The kerf thickness of this style of scoring blade is adjusted by changing the height of the scoring blade. Most replacement scoring blade sets consists of an inner and outer blade with internal shims.
-3 8- G 045 1 1 4" Sliding T able Saw The Mod el G04 5 1 has the capabilit y of ri p cut- ting full siz e panels ( Figure 61 ). The sliding t able remov es the burden of sliding a large and heavy panel over a stationar y ta ble sur face.
G04 5 1 1 4" S liding T able Saw -39 - Rip cutt ing using th e traditional t able s aw technique : 1. Slide the crosscut table out of the way. 2. Lock the sliding table into a stationary posi - tion (see Figure 6 4 ) . Figure 66. Rip fence even with center of blade (Blade guard removed for clarity).
- 40 - G0 45 1 1 4" Sliding T able Saw Figure 70. Crosscutting workpieces using the rip fence as a cut-off gauge. Lastly , this machine has t he capabilit y of cross - cut ting workpiec es while u sing the rip fence as a cut-of f gauge ( Figur e 70 ).
G04 5 1 1 4" S liding T able Saw - 4 1 - Crosscutting full size panels: 1. Install the crosscut fence in the forward mounting points shown in Figure 71 and lock it in place. 2. Check to make sure the fence is at 90˚ and adjust it as described in "Squaring Crosscut Fence to Blade" on Page 52 if necessary.
- 42- G045 1 1 4" Sliding T able Saw Figure 7 4. Example of miter cutting operation. The miter fence allows miter cuts from 0˚ through 1 3 5 ˚ . The table mount ed miter scale has a resolu - tion of 1 ˚ . To perform a miter cut: 1. Slide the crosscut table to the front edge of the sliding table and lock it in place.
G04 5 1 1 4" S liding T able Saw -43 - SE CTION 5 : A CC E SSORI ES Figure 7 7. G5562 & G5563 SLIPIT. G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray Used on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups.
- 44 - G0 45 1 1 4 " S liding T able Saw Figure 79. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
G04 5 1 1 4" S liding T able Saw -45 - Figure 83. H3308 SHOP FOX ® Push Stick. H3308— SHOP FOX ® Push Stick Measuring 13 1 ⁄ 2 " overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter.
- 46 - G0 45 1 1 4" Sliding T able Saw Alwa ys disconnect power to th e ma ch in e b efo r e per forming maintenance . Failure to do this may result in serious per son - al injury . Cleaning the Model G045 1 is relatively eas y . V acuum ex cess wood c hips and saw du st, and wipe of f the remaining dust with a dr y cloth.
G04 5 1 1 4" S liding T able Saw - 4 7 - L ubr icat ion The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean—this is especially important for the trun - nion bearings.
- 48 - G04 5 1 1 4" Sliding T able Saw Maintenanc e Per formed Approximate H ours Of Us e Mai nt enance Log Date.
G04 5 1 1 4" S liding T able Saw -49 - SE CTION 7 : SER V I C E A l w a y s d i s c o n n e c t po we r to the ma ch in e b ef or e p e r fo rm ing se r - vice adjust ments .
-50 - G04 5 1 1 4" Sliding T able Saw T o change the bel t on th e scoring blad e motor: 1. Di sc on ne ct the sa w fr om th e po we r source! 2. Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade and scoring blade set up as far as they will go.
G04 5 1 1 4" S liding T able Saw - 5 1 - Sl idi n g T able Pa ral lel A dj us tment The table is calibrated at the factor y , but can be adjusted if it changes during the life of t he machine.
-52- G045 1 1 4" Sliding T able Saw 3. Use the crosscut fence to cut 1 ⁄ 2 " off of each side of the test piece, then cut side 1 again (make five cuts total). 4. Measure the test piece diagonally from cor- ner-to-corner as shown in Figure 9 6 .
G04 5 1 1 4" S liding T able Saw -53 - Maintenanc e Per formed Approximate H ours Of Use Ser vice Log Date.
-5 4- G 045 1 1 4" Sliding T able Saw Symptom Possible Cause Possible Solution Motor wi ll not st ar t, o r i t growl s on st ar t up . 1 . Emerg enc y stop bu t ton is dep ress ed. 2. Power su ppl y fuse or c irc uit breaker has t rip pe d . 3. Ther mal overlo ad has tr ipp ed.
G04 5 1 1 4" S liding T able Saw -55 - Symptom Possible Cause Possible Solution Lo ud re p et it i ou s no is e co m in g from ma chi ne. 1. Pulley setscrews or keys are missing or loose. 2. Motor fan is hitting the cover. 3. V-belts are defective or damaged.
-56 - G04 5 1 1 4" S liding T able Saw Elect ric al REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P04510001 Key Switch 4 P04510004 Switch Button-OFF 2 P04510002 Power Lamp 5 P04510005 Emergency.
G04 5 1 1 4" S liding T able Saw -57 - .
-58 - G0 45 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw -59 - REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P04510101 T-NUT M8-1.25 113 PLW04M LOCK WASHER 8MM 102 P04510102 STOP BRACKET 114 P04510114 LOCATE PLATE 103 P04510103 KNOB M8-1.25 X 40 115 P04510115 KNOB SCREW M8-1.
- 60 - G04 5 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 6 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P04510201 ROLLER 218 PSB115M BTN HD CAP SCR M6-1 X 16 202 PSS01M SET SCREW M6-1 X 10 219 PLW03M LOCK WAS.
- 62- G045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw -63 - REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PSB50M CAP SCREW M5-.8 X 10 342 PSS84M SET SCREW M10-1.5 X 35 302 P04510302 FENDER WASHER 5MM 343 PN09M HEX NUT M12-1.75 303 PS09M PHLP HD SCR M5-.8 X 10 344 PB33M HEX BOLT M12-1.
- 64 - G0 45 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw -65 - REF PART # DESCRIPTION REF PART # DESCRIPTION 401 PW04M FLAT WASHER 10MM 432 PLW01M LOCK WASHER 5MM 402 PRP58M ROLL PIN 6 X 45 433 PW02M FLAT WASHER 5MM 403 PLW06M LOCK WASHER 10MM 434 P04510434 FIX BLOCK 404 PSB84M CAP SCREW M10-1.
- 66 - G 045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 67 - REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P04510501 BLADE GUARD 520 P04510208 FENDER WASHER 8MM 502 P04510208 FENDER WASHER 8MM 521 P04510521 BUSHING 503 PSBS07M BTN HD SCR M8-1.25 X 40 522 P04510522 LINK PLATE 504 PN09M HEX NUT M12-1.
- 68 - G0 45 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw -69 - REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P04510601 LOCATE PLATE 630 P04510630 BLOCK 602 PSB115M BTN HD CAP SCR M6-1 X 16 631 P04510631 DISC-GASKET 603 P04510603 PROTECT PLATE 632 P04510215 T-NUT M12-1.
- 70 - G04 5 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 7 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 701 P04510701 SUPPORT BRACE 721 PSS04M SET SCREW M6-1 X 12 702 PN03M HEX NUT M8-1.25 722 PN02M HEX NUT M10-1.5 703 PSB14M CAP SCREW M8-1.25 X 20 723 P04510723 SCALE 704 PSB11M CAP SCREW M8-1.
- 72- G045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 73 - REF PART # DESCRIPTION REF PART # DESCRIPTION 801 P04510801 ROTATE SHAFT 818 PSB115M BTN HD CAP SCR M6-1 X 16 802 P04510802 HANDLE M10-1.5 X 12 819 PSBS09M BTN HD CAP SCR M6-1 X 12 803 P04510803 RIP FENCE HOUSING 820 PW03M FLAT WASHER 6MM 804 P04510804 KNOB M10-1.
- 7 4- G 045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 7 5 - REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PN09M HEX NUT M12-1.75 937 PB100M HEX BOLT M14-2 X 100 902 P04510902 SCORING FLANGE 938 PSB37M CAP SCREW M6-1 X 50 903 P04510903 SCORING BLADE 22MM 939 P04510939 FIX PLATE 904 P04510904 SCORING ARBOR 22MM 940 PSB60M CAP SCREW M8-1.
- 76- G 045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 77 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 PSB04M CAP SCREW M6-1 X 10 1024 P04511024 BALL BEARING UCFK205 1002 P04511002 FREE JOINT 1025 PSB11M CAP SCREW M8-1.
- 78- G 045 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 79 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 P04511101 NYLON WASHER M10 X 25 1116 PSS19M SET SCREW M8-1.25 X 30 1102 P04511102 SUPPORT SHAFT 1117 P04511117 ROLLER 1103 PN05M HEX NUT M16-1.5 1118 P6202 BALL BEARING 6202ZZ 1104 P04511104 PLUG 100 X 50 1119 PSS19M SET SCREW M8-1.
-8 0 - G0 45 1 1 4" Sliding T able Saw .
G04 5 1 1 4" S liding T able Saw - 8 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1201 P04511201 DUST PORT 1226 PLW06M LOCK WASHER 10MM 1202 PSB52M CAP SCREW M8-1.
-8 2- G045 1 1 4" Sliding T able Saw Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the or iginal purchaser from the date of purchase. This wa rrant y d oes not app ly to defects due directly or indirec tly to mi suse, abuse, negligence, accid ents, repairs or alterations or l ack of maintenance.
CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City ____.
T APE ALONG EDGES- - PLEASE D O N OT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI Z ZL Y I NDUST RIAL , IN C. P .O . BOX 2 0 69 BELLING HAM, W A 98 227 -2 0 69 Place Stamp Here N a m e .
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Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Grizzly G0451 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Grizzly G0451 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Grizzly G0451, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Grizzly G0451 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Grizzly G0451, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Grizzly G0451.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Grizzly G0451. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Grizzly G0451 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
