Manuel d'utilisation / d'entretien du produit P40RCM du fabricant Graco
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Instructions - P arts Check-Mate ® Pump P ackages F or use with non-heated bulk supply of medium to high viscosity sealant and adhesive materials. F or professional use only . Not approved for use in European explosive atmosphere locations. Important Safety Instructions Read all warnings and instructions in this manual.
Related Manuals 2 312376L Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 312376L 3 Models Check your pump package’s identification (ID) plate (located on side of air motor) for the 6-digit part number of your pump package. Use the following matrix to define the construction of your pump package, based on the six dig- its.
Warnings 4 312376L W arnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings.
Warnings 312376L 5 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury . • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Component Identification, Supply Unit Installation 6 312376L Component Identification, Supply Unit Installation Key: A Ram Assembly B Air Motor C Check-Mate Displacement Pump D Platen E Remote DataT r.
Component Identification, Supply Unit Installation 312376L 7 Key: BA Elevator Cart BB Air Motor BC Displacement Pump BD Platen BF Elevator and Pump Air Controls J Platen Bleed P ort P Pump Bleed V alve R Wet Cup (behind air controls) F IG .
Component Identification, Typical Installation 8 312376L Component Identification, T ypical Installation Key: AA Air Motor AB Coupling Assembly AC Tie Rods AE Displacement Pump AF Fluid Outlet AG Flui.
Installation 312376L 9 Installation Grounding The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Pump: use a ground wire and clamp.
Installation 10 312376L System Accessories Be sure all air lines (T) and fluid lines (S) are properly sized and pressure-rated for your system. Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Mounting Accessories Mount the pump package to suit the type of installation planned.
Setup 312376L 11 Setup W et Cup Before starting, fill the wet cup (R) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent. T orque W et Cup The wet cup is torqued at the factory; however , throat packing seals on Severe Duty pumps may relax over time.
Pressure Relief Procedure 12 312376L Pressure Relief Procedure 1. Lock the gun/valve trigger . 2. For D200s, D200, D60 and S20 Air Controls: See F IG . 6. a. Close the air motor slider valve and the main air slider valve. b. Set the ram director valve to DOWN.
Prime/Flush 312376L 13 Prime/Flush Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system. Check with your fluid manufacturer or supplier for rec- ommended flushing fluids and flushing frequency .
Start Up and Adjust Pump 14 312376L 4. For L20c Air Controls : a. Close elevator director valve. The ram will slowly drop. b. If necessary , press blowoff push button to pause elevator descent. 5. Reduce the air motor regulator pressure and open the air motor valve.
Shutdown 312376L 15 Shutdown Overnight Shutdown 1. Stop the pump at the bottom of the stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings. 2. For D200s, D200, D60, and S20 Supply Systems: Set the ram director valve to the neutral position.
Troubleshooting 16 312376L T roubleshooting 1. Follow Pressure Relief Procedure , page 12. 2. Check all possible problems and causes before dis- assembling pump. Problem Cause Solution Pump fails to operate. Restricted line or inadequate air sup- ply; closed or clogged valves.
Troubleshooting 312376L 17 * T o determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure , page 12. Disconnect fluid hose and place a container at pump fluid outlet to catch any fluid. T urn on air just enough to start pump. If pump starts when air is turned on, the obstruction is in the fluid hose or gun.
Repair 18 312376L Repair Required T ools • T orque wrench • Hammer • P acking nut wrench (supplied with displacement pump) • Set of socket wrenches • Set of adjustable wrenches • Loctite .
Repair 312376L 19 5. If the air motor does not require servicing, leave it attached to its mounting. However , if the air motor does need to be removed, refer to the Supply Units Repair -Parts manual 313527 for instructions.
Repair 20 312376L Reconnect Displacement Pump 1. If the air motor was removed, refer to the Supply Units Repair -Parts manual for installation instruc- tions. 2. Use caution when reconnecting displacement pump. Place displacement pump (2) on tie rods (3).
Repair 312376L 21.
Parts 22 312376L P arts Pump P ackage P arts List P age Pump P ackages with L060xx Displacement Pumps pg 24 Pump P ackages with L100xx Displacement Pumps pg 26 Pump P ackages with L200xx Displacement .
Parts 312376L 23 1 2 5 4 3 9 6 7 8 2 4 1 ti10421a 1 20 1 1 2 5 4 3 6 8 2 4 5 1 7 3 10 ti10716a Model P39LCS Shown Model P40RCM Shown Adapter Bracket 15M222 11 12 ti11084a NXT2200, NXT3400, and NXT6500.
Parts 24 312376L Pump P ackages with L060xx Displacement Pumps Common P arts V arying P arts Ref. P art Description Qty . 3 171313 ROD, tie 3 5 100681 NUT , jam, hex 3 7 184128 COUPLING, assy .
Parts 312376L 25 V arying P arts Continued Pump P ackage Reference Number and Description 1 2 4 6 14 16 17 18 Motor (see 312796) Displacement Pump (see 312375) W asher , lock (Qty) Adapter , motor Screw Reed Assy .
Parts 26 312376L Pump P ackages with L100xx Displacement Pumps Common P arts V arying P arts Ref. P art Description Qty . 3 257360 ROD, tie 3 15K750 ROD, tie (P63DC S and P63EC S only) 3 4 108098 WASHER, lock, spring 3 5 106166 NUT , mach, hex 3 6 15H392 ROD, adapter 1 7 244819 COUPLING, assy .
Parts 312376L 27 Pump P ackages with L200xx Displacement Pumps Common P arts V arying P arts Ref. P art Description Qty . 4 108098 WASHER, lock, spring 3 5 106166 NUT , mach, hex 3 20 120588 PL UG, pi.
Parts 28 312376L Pump P ackages with L250xx Displacement Pumps Common P arts V arying P arts Ref. P art Description Qty . 4 108098 WASHER, lock, spring 3 5 106166 NUT , mach, hex 3 20 120588 PL UG, pi.
Parts 312376L 29 Pump P ackages with L500xx Displacement Pumps Common P arts V arying P arts Ref. P art Description Qty . 4 108098 WASHER, lock, spring 3 5 106166 NUT , mach, hex 3 20 120588 PL UG, pi.
Dimensions 30 312376L Dimensions Pump P ackages with Premier Air Motors A C B D ti11079a ti11080a Pump P ackages with NXT 2200, NXT 3400, and NXT 6500 Air Motors A C B D Pump P ackages with NXT 200, NXT 400, NXT 700, NXT 1200, and NXT 1800 Air Motors B A D C r_p20lcs_312376_3e Note: See dimensions in table on next page.
Dimensions 312376L 31 T able 1: Pump P ackage Dimensions Pressure Ratio (xx:1) Motor Displacement Pump V olume (cc per cycle) A in. (mm) B in. (mm) C in. (mm) D in. (mm) W eight lbs (kg) 05 NXT200 60 8.12 (206.2) 8.11 (205.9) 29.54 (750.3) 37.66 (956.
Technical Data 32 312376L T echnical Data Maximum Fluid W orking Pressure and Flow Rate at F ull Air Pressure (100 psi) Air motor piston diameter Refer to separate air motor manual. Stroke length 100cc, 200cc, 250cc, 500cc: 4.75 in. (120.65 mm) 60cc: 2.
Performance Charts 312376L 33 P erformance Charts Calculate Fluid Outlet Pressure T o calculate fluid outlet pressure (psi/MPa/bar) at a spe- cific fluid flow (gpm/lpm) and operating air pressure (psi/MP a/bar), use the following instructions and pump data charts.
Performance Charts 34 312376L 23:1 (E) Check-Mate Pumps Fluid Pressure in psig (MPa, bar) Fluid Flow in gpm (lpm) Air Flow in SCFM (m 3 /min) 500 1500 2500 0 1.5 0.5 (1.9) (5.7) 3.2 (12.1) (17.5, 175) (10.5, 105) (3.5, 35) 100 (2.8) 60 (1.7) 20 (0.6) A A B B C C cycles/min 3.
Performance Charts 312376L 35 36:1 (J) Check-Mate Pumps Fluid Pressure in psig (MPa, bar) Fluid Flow in gpm (lpm) Air Flow in SCFM (m 3 /min) 2000 3000 4000 1000 0 0.8 (3.1) 3.2 (12.1) (28.0, 280) (21.0, 210) (14.0, 140) (7.0, 70) 400 (11.2) 300 (8.4) 200 (5.
Performance Charts 36 312376L (6.1) 40:1 (E) Check-Mate Pumps Fluid Pressure in psig (MPa, bar) Fluid Flow in gpm (lpm) Air Flow in SCFM (m 3 /min) 2500 3500 4500 1500 0 0.8 1.2 0.4 (1.5) (3.1) (4.5) (31.5, 315) (24.5, 245) (17.5, 175) (10.5, 150) 90 (2.
Performance Charts 312376L 37 63:1 (J) Check-Mate Pumps Fluid Pressure in psig (MPa, bar) Fluid Flow in gpm (lpm) Air Flow in SCFM (m 3 /min) 3000 5000 7000 1000 (49.0, 1490) (35.0, 350) (21.0, 210) (7.0, 70) 175 (4.9) 125 (3.5) 75 (2.1) 25 (0.7) A A B B C C cycles/min 30 60 0 0 0.
Performance Charts 38 312376L 82:1 (E) Check-Mate Pumps Fluid Pressure in psig (MPa, bar) Fluid Flow in gpm (lpm) Air Flow in SCFM (m 3 /min) 2000 4000 6000 (42.
Performance Charts 312376L 39.
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Graco P40RCM c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Graco P40RCM - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Graco P40RCM, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Graco P40RCM va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Graco P40RCM, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Graco P40RCM.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Graco P40RCM. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Graco P40RCM ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
