Manuel d'utilisation / d'entretien du produit 334945B du fabricant Graco
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Operation Reactor® Reactor® Reactor® 2 2 2 Hydraulic Hydraulic Hydraulic Proportioning Proportioning Proportioning Systems Systems Systems 334945B EN Hydraulic, Hydraulic, Hydraulic, Heated, Heated.
Contents Contents Contents Warnings .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 3 Important Isocyanate Information .. . .. .. .. .. .. .. . .. .. .. .. . 7 Models .. . .. .. .. .. .. .. . .. .. .. .. .. .
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specic risks.
Warnings WARNING WARNING WARNING SKIN SKIN SKIN INJECTION INJECTION INJECTION HAZARD HAZARD HAZARD High-pressure uid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.
Warnings WARNING WARNING WARNING PRESSURIZED PRESSURIZED PRESSURIZED ALUMINUM ALUMINUM ALUMINUM PARTS PARTS PARTS HAZARD HAZARD HAZARD Use of uids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture.
Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE MISUSE HAZARD HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the inuence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Important Isocyanate Information Important Important Important Isocyanate Isocyanate Isocyanate Information Information Information Isocyanates (ISO) are catalysts used in two component materials.
Important Isocyanate Information Material Material Material Self Self Self - - - Ignition Ignition Ignition Some materials may become self-igniting if applied too thick.
Models Models Models Models Reactor Reactor Reactor 2 2 2 H H H - - - 30 30 30 and and and H H H - - - 30 30 30 Elite Elite Elite H H H - - - 30 30 30 Model Model Model H H H - - - 30 30 30 Elite Elit.
Models Reactor Reactor Reactor 2 2 2 H H H - - - 40 40 40 and and and H H H - - - 40 40 40 Elite Elite Elite H H H - - - 40 40 40 Model Model Model H H H - - - 40 40 40 Elite Elite Elite Model Model M.
Models Reactor Reactor Reactor 2 2 2 H H H - - - 40 40 40 and and and H H H - - - 40 40 40 Elite Elite Elite (Continued) (Continued) (Continued) H H H - - - 40 40 40 Model Model Model H H H - - - 40 4.
Models Reactor Reactor Reactor 2 2 2 H H H - - - 50 50 50 and and and H H H - - - 50 50 50 Elite Elite Elite H H H - - - 50 50 50 Model Model Model H H H - - - 50 50 50 Elite Elite Elite Model Model M.
Models Reactor Reactor Reactor 2 2 2 H H H - - - XP2 XP2 XP2 and and and H H H - - - XP2 XP2 XP2 Elite Elite Elite H H H - - - XP2 XP2 XP2 Model Model Model H H H - - - XP2 XP2 XP2 Elite Elite Elite M.
Models Reactor Reactor Reactor 2 2 2 H H H - - - XP3 XP3 XP3 and and and H H H - - - XP3 XP3 XP3 Elite Elite Elite H H H - - - XP3 XP3 XP3 Model Model Model H H H - - - XP3 XP3 XP3 Elite Elite Elite M.
Approvals Approvals Approvals Approvals Intertek approvals apply to proportioners without hoses. Proportioner Proportioner Proportioner Approvals: Approvals: Approvals: 9902471 9902471 9902471 Conforms to ANSI/UL Std. 499 Certied to CAN/CSA Std. C22.
Supplied Manuals Supplied Supplied Supplied Manuals Manuals Manuals The following manuals are shipped with the Reactor 2 . Refer to these manuals for detailed equipment information.
Typical Installation, without circulation Typical Typical Typical Installation, Installation, Installation, without without without circulation circulation circulation B G K M J G H K L J D S C* P E A N (B-RES) (A-ISO) F N Figure 1 * Shown exposed for clarity.
Typical Installation, with system uid manifold to drum circulation Typical Typical Typical Installation, Installation, Installation, with with with system system system uid uid uid manifol.
Typical Installation, with gun uid manifold to drum circulation Typical Typical Typical Installation, Installation, Installation, with with with gun gun gun uid uid uid manifold manifold m.
Component Identication Component Component Component Identication Identication Identication B D S C* P E Figure 4 20 334945B.
Component Identication Key Key Key BA ISO Side Pressure Relief Outlet BB RES Side Pressure Relief Outlet CD Advanced Display Module (ADM) EC Electrical Cord Strain Relief EM Electric Motor (behind .
Component Identication Advanced Advanced Advanced Display Display Display Module Module Module (ADM) (ADM) (ADM) The ADM display shows graphical and text information related to setup and spray operations.
Component Identication Figure 6 ADM Back View CJ Flat Panel Mount (VESA 100) CK Model and Serial Number CL USB Port and Status LEDs CM CAN Communication Cable Connection CN Module Status LEDs CP Ac.
Component Identication ADM ADM ADM Display Display Display Details Details Details Power Power Power Up Up Up Screen Screen Screen The following screen appears when the ADM is powered up. It remains on while the ADM runs through initialization and establishes communication with other modules in the system.
Component Identication Icons Icons Icons Icons Icons Icons Icon Icon Icon Function Function Function Component A Component B Estimated Supply Material Hose Temperature Pressure Cycle Counter (press and hold) Advisory. See Troubleshoot Errors, page 60 for more information.
Component Identication Electrical Electrical Electrical Enclosure Enclosure Enclosure H-40, H-40, H-40, H-50, H-50, H-50, H-XP3 H-XP3 H-XP3 AAA Temperature Control Module (TCM) AAB Hydraulic Contro.
Component Identication Hydraulic Hydraulic Hydraulic Control Control Control Module Module Module (HCM) (HCM) (HCM) Figure 7 Description Description Description MS Module Status LEDs see LED Status.
Component Identication Temperature Temperature Temperature Control Control Control Module Module Module (TCM) (TCM) (TCM) Cable Cable Cable Connections Connections Connections Figure 8 1 Power Inpu.
Setup Setup Setup Setup Grounding Grounding Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock.
Setup Connect Connect Connect Power Power Power NOTE: NOTE: NOTE: All electrical wiring must be done by a qualied electrician and comply with all local codes and regulations. 1. Turn main power switch (MP) OFF. 2. Open electrical enclosure door. NOTE: NOTE: NOTE: Terminal jumpers are located inside the electrical enclosure door if equipped.
Setup Lubrication Lubrication Lubrication System System System Setup Setup Setup Component Component Component A A A (ISO) (ISO) (ISO) Pump: Pump: Pump: Fill ISO lube reservoir (LR) with Graco Throat Seal Liquid (TSL), part 206995 (supplied). 1. Lift the lubricant reservoir (LR) out of the bracket (RB) and remove the container from the cap.
Advanced Display Module (ADM) Operation Advanced Advanced Advanced Display Display Display Module Module Module (ADM) (ADM) (ADM) Operation Operation Operation When main power is turned on by turning the main power switch (MP) to the ON position, the power up screen will be displayed until communication and initialization is complete.
Advanced Display Module (ADM) Operation Setup Setup Setup Mode Mode Mode The ADM will start in the Run screens at the Home screen. From the Run screens, press to access the Setup screens. The system defaults with no password, entered as 0000. Enter the current password then press .
Advanced Display Module (ADM) Operation Setup Setup Setup Screens Screens Screens Navigation Navigation Navigation 34 334945B.
Advanced Display Module (ADM) Operation Advanced Advanced Advanced Setup Setup Setup Screens Screens Screens Advanced setup screens enable users to set units, adjust values, set formats, and view software information for each component. Press to scroll through the Advanced setup screens.
Advanced Display Module (ADM) Operation System System System 1 1 1 Use this screen to set the activation pressure for the Pressure Imbalance Alarm and Deviation, enable or disable diagnostic screens, set the maximum and minimum drum volume, and enable drum alarms.
Advanced Display Module (ADM) Operation Recipes Recipes Recipes Use this screen to add recipes, view saved recipes, and enable or disable saved recipes. Enabled recipes can be selected at the Home Run Screen. 24 recipes can be displayed on the three recipe screens.
Advanced Display Module (ADM) Operation Run Run Run Mode Mode Mode The ADM will start in the Run screens at the “Home” screen. Press to navigate through the Run Mode screens. See Run Screens Navigation Diagram, page 44 . From the Run screens, press to access the Setup screens.
Advanced Display Module (ADM) Operation Home Home Home — — — System System System Off Off Off This is the home screen when the system is off. This screen displays actual temperatures, actual pressures at the uid manifold, and number of cycles.
Advanced Display Module (ADM) Operation Maintenance Maintenance Maintenance Use this screen to view daily and lifetime cycles or gallons that have been pumped and gallons or liters remaining in the drums. The lifetime value is the number of pump cycles or gallons since the rst time the ADM was turned on.
Advanced Display Module (ADM) Operation Troubleshooting Troubleshooting Troubleshooting This screen displays the last ten errors that occurred on the system. Use the up and down arrows to select an error and press to view the QR code for the selected error.
Advanced Display Module (ADM) Operation Diagnostic Diagnostic Diagnostic Use this screen to view information for all system components. NOTE: If not visible, this screen may be on the Setup Systems screen (see Setup Mode ).
Advanced Display Module (ADM) Operation System System System Events Events Events Use the table below to nd a description for all system non-error events.
Startup Startup Startup Startup To prevent serious injury, only operate Reactor with all covers and shrouds in place. NOTICE NOTICE NOTICE Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage.
Startup 9. Switch on the air compressor, air dryer, and breathing air, if included. 10. For For For rst rst rst startup startup startup of of of new new new system, system, system, load load load uid uid uid with with with feed feed feed pumps.
Startup 11. Press to activate ADM. 12. If necessary, setup the ADM in Setup Mode. See Advanced Display Module (ADM) Operation, page 32 . 13. Preheat the system: a. Press to turn on hose heat zone. This equipment is used with heated uid which can cause equipment surfaces to become very hot.
Fluid Circulation Fluid Fluid Fluid Circulation Circulation Circulation Circulation Circulation Circulation Through Through Through Reactor Reactor Reactor NOTICE NOTICE NOTICE To prevent equipment damage, do not circulate uid containing a blowing agent without consulting with your material supplier regarding uid temperature limits.
Fluid Circulation Circulation Circulation Circulation Through Through Through Gun Gun Gun Manifold Manifold Manifold NOTICE NOTICE NOTICE To prevent equipment damage, do not circulate uid containing a blowing agent without consulting with your material supplier regarding uid temperature limits.
Spraying Spraying Spraying Spraying The Fusion AP gun is shown. 1. Engage gun piston safety lock and close gun uid inlet valves A and B. Fusion Fusion Fusion Probler Probler Probler 2. Attach gun uid manifold. Connect gun air line. Open air line valve.
Spraying 9. Check uid pressure gauges (GA, GB) to ensure proper pressure balance. If imbalanced, reduce pressure of higher component by slightly slightly slightly turning PRESSURE RELIEF/SPRAY valve for that component toward PRESSURE RELIEF/CIRCULATION until gauges show balanced pressures.
Spraying Manual Manual Manual Hose Hose Hose Heat Heat Heat Mode Mode Mode If the system produces the T6DH Sensor Error Hose alarm or the T6DT Sensor Error TCM alarm, use manual hose heat mode until the hose RTD cable or FTS temperature sensor can be repaired.
Spraying 5. Navigate back to the Run Mode Home screen. The hose now displays a current instead of a temperature. NOTE: NOTE: NOTE: Until the RTD sensor is repaired, the T6DH sensor error alarm will display each time the system is powered up. Disable Disable Disable Manual Manual Manual Hose Hose Hose Mode Mode Mode 1.
Standby Standby Standby Standby If you stop spraying for a period of time, the unit will enter standby by shutting down the electric motor and hydraulic pump, to reduce equipment wear and minimize heat buildup. The pump icon on the ADM Home screen will ash when in standby.
Shutdown Shutdown Shutdown Shutdown NOTICE NOTICE NOTICE Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage uctuations that can damage electrical equipment and void the warranty.
Pressure Relief Procedure Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedure whenever you see this symbol.
Flushing Flushing Flushing Flushing To avoid re and explosion: • Flush equipment only in a well-ventilated area. • Ensure main power is off and heater is cool before ushing. • Do not turn on heater until uid lines are clear of solevent.
Maintenance Maintenance Maintenance Maintenance Prior to performing any maintenance procedures, follow Pressure Relief Procedure, page 55 . Preventative Preventative Preventative Maintenance Maintenance Maintenance Schedule Schedule Schedule The operating conditions of your particular system determine how often maintenance is required.
Maintenance Gun Gun Gun Check Check Check Valve Valve Valve Screens Screens Screens Clean gun check valve screens regularly. See gun manual. Dust Dust Dust Protection Protection Protection Use clean, dry, oil-free compressed air to prevent dust buildup on control modules, fans, and motor (under shield).
Maintenance Pump Pump Pump Lubrication Lubrication Lubrication System System System Check the condition of the ISO pump lubricant daily. Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate. Gel formation is due to moisture absorption by the pump lubricant.
Errors Errors Errors Errors View View View Errors Errors Errors When an error occurs the error information screen displays the active error code and description. The error code, alarm bell, and active errors will scroll in the status bar. For a list of the ten most recent errors see Troubleshooting .
Error Codes and Troubleshooting Error Error Error Codes Codes Codes and and and Troubleshooting Troubleshooting Troubleshooting See system repair manual 334946 or visit http://help.graco.com for causes and solutions to each error code, or call your Graco contact listed on the back page of this manual.
Error Codes and Troubleshooting Job Job Job Log Log Log The job log le name is 2–JOB.CSV and is stored in the DATAxxxx folder. The job log maintains a record of data points based on the USB Log Frequency dened in the Setup screens. The ADM stores the last 237,000 data points for download.
Error Codes and Troubleshooting Custom Custom Custom Language Language Language File File File The custom language le name is DISPTEXT.TXT and is stored in the DOWNLOAD folder. A custom language le automatically downloads each time a USB ash drive is inserted into the ADM.
Performance Charts Performance Performance Performance Charts Charts Charts Use this chart to help identify the proportioner that will work most efciently with each mix chamber.
Performance Charts Coatings Coatings Coatings Performance Performance Performance Chart Chart Chart Table Table Table 8 8 8 Coatings Coatings Coatings Performance Performance Performance Chart Chart Chart 2000 (13.8, 138) 2500 (17.2, 172) 3000 (20.7, 207) 3500 (24.
Technical Specications Technical Technical Technical Specications Specications Specications Reactor Reactor Reactor 2 2 2 Hydraulic Hydraulic Hydraulic Proportioning Proportioning Proportioning System System System U.
Technical Specications Line Line Line Voltage Voltage Voltage Options Options Options 230V 1 phase and 230V 3 phase units: 195–264 Vac, 50/60 Hz 400V 3 phase units: 338–457 Vac, 50/60 Hz Amperage Amperage Amperage Requirement Requirement Requirement (phase) (phase) (phase) See the Models listing in the manual.
Notes Notes Notes Notes 68 334945B.
Dimensions Dimensions Dimensions Dimensions 334945B 69.
Graco Graco Graco Extended Extended Extended Warranty Warranty Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Graco 334945B c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Graco 334945B - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Graco 334945B, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Graco 334945B va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Graco 334945B, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Graco 334945B.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Graco 334945B. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Graco 334945B ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
