Manuel d'utilisation / d'entretien du produit 308149P du fabricant Graco
Aller à la page of 38
Instructions – Parts List GRACO INC. P .O. BOX 1441 MINNEAPOLIS, MN 55440–1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 CARBON STEEL Check–Mate t 2100 Pumps With Priming Piston, and Severe–Duty Rod and Cylinder Part No. 222828 Pump, Series A Part No.
2 308149 T able of Contents W arnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation (Air-Powered Pumps) 8 . . . . . .
308149 3 Symbols W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.
4 308149 W ARNING SKIN INJECTION HAZARD Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .
308149 5 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . Ground the equipment and the object being sprayed. Refer to Grounding on page 7.
6 308149 Notes.
308149 7 Installation Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below . Also read the section FIRE AND EXPLOSION HAZARD on page 5. 1. King Pumps: use a ground wire and clamp. See Fig. 1. Remove the ground screw (Z) and insert through eye of ring terminal at the end of ground wire (Y).
8 308149 Installation (AIR-POWERED PUMPS) NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawings. Accessories are available from your Graco distributor . If you supply your own accessories, be sure they are adequately sized and pressure-rated to meet the system’s requirements.
308149 9 Installation (AIR-POWERED PUMPS) SYSTEM ACCESSORIES W ARNING A bleed-type master air valve (E) and a fluid drain valve (M) are required in your system.
10 308149 Installation (HYDRAULIC-POWERED PUMPS) NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. Accessories are available from your Graco . If you supply your own accessories, be sure they are ade- quately sized and pressure-rated to meet the system’s requirements.
308149 1 1 Installation (HYDRAULIC-POWERED PUMPS) SYSTEM ACCESSORIES W ARNING A fluid drain valve (M) is required in your system to help reduce the risk of serious injury , including fluid injection and splashing of fluid in the eyes or on the skin if you are adjusting or repairing the pump.
12 308149 Operation (ALL MODELS) Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD Fluid under high pressure can be in- jected through the skin and cause serious injury .
308149 13 Operation (AIR-POWERED MODELS) With the pump and lines primed, and with adequate air pressure and volume supplied, the pump will start and stop as the gun/valve is opened and closed. In a circulating system, the pump will speed up or slow down on demand, until the air supply is shut off.
14 308149 Operation (HYDRAULIC-POWERED MODELS) Starting and Adjusting the Pump Supply fluid to the pump, per the requirements of your system. Refer to Fig.
308149 15 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. 1. Relieve the pressure . 2. Check all possible causes and problems before disassembling the pump.
16 308149 Service W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 12. Required T ools T orque wrench Bench vise, with soft jaws Rubber mallet Hammer O-ring pick 13 mm (1/2 in.
308149 17 Service Fig. 6 King, Bulldog, and Viscount Pumps (Model 222835 Shown) Premier Pumps (Model 222940 Shown) 01403B 1 3 4 2 0914A T orque to 129–142 N.m (95–105 ft–lb). T orque to 196–210 N.m (145–155 ft–lb). T orque to 135–169 N.m (100–125 ft–lb).
18 308149 Service Reconnecting the Displacement Pump CAUTION Be sure to use at least two people when lifting, moving, or disconnecting the pump. This pump is too heavy for one person.
308149 19 Service Displacement Pump Disassembly When disassembling the pump, lay out all the removed parts in sequence, to ease reassembly . Clean all parts with a compatible solvent and inspect them for wear or damage. Refer to Fig. 10. NOTE: Repair Kit 222860 is available to replace the packings and seals.
20 308149 Service 10. Pull the seal (39) and seat (1 1) out the top of the intake housing (17). See Fig. 10. If the seat is difficult to remove, turn the housing upside down and drive the seat out using a hammer and brass rod. 1 1. Examine the mating surfaces of the seat (1 1) and the intake valve body (10) for damage.
308149 21 Service 01 166A 0920A Fig. 10 1 3 4 2 2 Intake check valve (see detail at right) 11 13 14 21 22 23 24 THROA T P ACKING DET AIL 20 25 15 1 DET AIL OF INT AKE CHECK V AL VE 17 12 39 35 19 4 Pi.
22 308149 Service Reassembly Refer to Fig. 1 1 for reassembly . 1. Install the intake valve seat (1 1 ) in the intake housing (17), with the large bevel of the seat facing the bottom of the housing. Lubricate the seal (39* ) and install it in the housing.
308149 23 Service *21 *22 *23 24* THROA T P ACKING DET AIL *25 1 DET AIL OF INT AKE CHECK V AL VE 17 34 19 4 01 120 DET AIL OF PISTON CHECK V AL VE 1 5 4 6 8 7* 12 16* 42* 40* 42* 41* 12 17 18 9 40* 1 3 4 2 Intake check valve (see detail at right) Piston check valve (see detail at right) Remove only if damaged.
24 308149 Service 16. Lubricate the throat packings and glands, and install them in the outlet housing (19) one at a time in the following order , with the lips of the v-pack- ings facing down: the male gland (23*), one UHMWPE v-packing (22*), one PTFE v-packing (24*), UHMWPE (22*), PTFE(24*), UHMWPE (22*), and the female gland (21*).
308149 25 Parts Model 222828 Pump, Series A Model 246935 Pump, Series A 12:1 Ratio, with Bulldog Air Motor 0917A 101 105 108 107 106 104 102 103 Ref Part No.
26 308149 Parts Model 222835 Pump, Series B Model 246936 Pump, Series A 24:1 Ratio, with King Air Motor 0914A 101 105 108 107 106 104 102 103 Ref Part No.
308149 27 Parts Model 222940 Pump, Series A 39:1 Ratio, with Premier Air Motor 01403B 101 105 108 107 106 104 102 103 109 Ref Part No.
28 308149 Parts Model 222810, Series B Model 246934, Series A Displacement Pump 0919A *22 *23 19 *16 34 4 7* 17 *25 *21 *39 *39 40* *42 41* 13 18 1 32 24* 2 20 6 5 8 10 9 12 11 15 14 39* 4.
308149 29 Parts Model 222810, Series B Model 246934, Series A Displacement Pump Ref Part No. No. Description Qty 1 184002 ROD, displacement; sst 1 2 184006 P ACKING NUT/WET -CUP; carbon steel (222810 .
30 308149 T echnical Data (Model 222828 and 246935 Bulldog Pump) Ratio 12:1 (Standard Bulldog Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 8.3 MPa, 83 bar (1200 psi) .
308149 31 T echnical Data (Model 222829 Quiet Bulldog Pump) Ratio 12:1 (Quiet Bulldog Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 8.3 MPa, 83 bar (1200 psi) .
32 308149 T echnical Data (Model 222835 and 246936 King Pump) Ratio 24:1 (Standard King Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 16.6 MPa, 166 bar (2400 psi) .
308149 33 T echnical Data (Model 222901 Quiet King Pump) Ratio 24:1 (Quiet King Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 16.6 MPa, 166 bar (2400 psi) .
34 308149 T echnical Data (Model 222940 Premier Pump) Ratio 39:1 (Premier Air Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 26.9 MPa, 269 bar (3900 psi) .
308149 35 T echnical Data (Model 222902 and 246937 Viscount Pump) Maximum fluid working pressure 15.9 MPa, 159 bar (2300 psi) . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum hydraulic oil input pressure 10.5 MPa, 105 bar (1500 psi) . . . .
36 308149 Dimensions Model 222835 Shown A B D 0913 C E Pump Model ABCDE 222828, 246935 1333.6 mm (52.5 in.) 540.5 mm (21.28 in.) 793.1 mm (31.22 in.) 664.7 mm (26.17 in.) 256.8 mm (10.1 1 in.) 222829 1349.1 mm (53.1 1 in.) 556 mm (21.89 in.) 793.1 mm (31.
308149 37 Mounting Hole Layouts 88 mm (3.464”) 94.28 mm (3.712”) 1 1.1 mm (0.437”) DIA (4) 94.28 mm (3.712”) 101.6 mm (4.0”) 50.8 mm (2.0”) 0653 Three M16 x 2.0 Holes Bulldog, King, and Viscount Pumps Premier Pumps 06555 67.5 mm (2.7 in.) 135.
38 308149 Graco Standard W arranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Graco 308149P c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Graco 308149P - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Graco 308149P, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Graco 308149P va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Graco 308149P, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Graco 308149P.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Graco 308149P. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Graco 308149P ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
