Manuel d'utilisation / d'entretien du produit PRIMEPACT 50 04164-3 du fabricant Generac Power Systems
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Owner's Manual and Installation Instructions Air -cooled Recreational V ehicle Generators • Model: 05754-0 PRIMEP ACT 50 • Model: 04164-3 PRIMEP ACT 50LP.
INTRODUCTION Thank you for purchasing this model manufactured by Generac P ower Systems Inc. This model is designed and manufactured to supply electrical power for recreational vehicles.
T able of Contents Recreational Vehicle Generator 1 P art I – Owner’s Manual Introduction .................................. Inside Front Cover Read This Manual Thoroughly .......................................................IFC Contents .......
2 Study these SAFETY RULES carefully before installing, operating or ser vicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely , efficiently and reli- ably only if it is properly installed, operated and maintained.
3 Adequate, unobstr ucted flow of cooling and ventilating air • is critical for expelling toxic carbon monoxide gas and fuel vapors from the generator compar tment and for proper genera- tor operation.
4 1. Generator Air Intake 2. Engine Star t/Stop Switch 3. Fuse 4. Optional R emote P anel Receptacle (behind control panel) 5. Generator AC Output Leads (behind control panel) 6. Fuel P rimer Switch 7. Circuit Breaker 8. Circuit Breaker 9. Star ter Contactor 10.
5 Section 1 – General Information Recreational Vehicle Generator 1.2 GENERA TOR APPLICABILITY These generators have been designed and manufactured for sup- plying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed.
6 Section 1 – General Information Recreational Vehicle Generator The manufacturer does not recommend using any gasoline containing alcohol (such as “gaso- hol”). If using any gasoline containing alcohol, it must not contain more than 10 percent ethanol, and it must be removed from the generator dur- ing storage.
7 1.6 EV APORA TIVE EMIS SIONS INFORMA TION This generator is subject to evaporative emission standards which have been implemented by the California Air Resource Board (CARB) and the Environmental Protection Agency (EP A). If this generator is offered for sale in the state of California, it must be covered by a CARB evaporative Executive Order .
8 Section 2 – Operation Recreational Vehicle Generator 2.1 GENERA TOR CONTROL P ANEL The following features are mounted on the generator control panel (Figure 2.
9 Section 2 – Operation Recreational Vehicle Generator 2.4 BEFORE ST ARTING THE ENGINE NOTE: Instructions and information in this manual assume the genera- tor has been properly installed, connected, serviced, tested and adjusted by a qualified installation technician or installation contractor .
10 Section 2 – Operation Recreational Vehicle Generator NOTE: If starting from the generator control panel, turn OFF loads by setting the generator’s main circuit breaker to the OFF (or OPEN) position. If starting from a remote panel, turn OFF loads using the means provided in the vehicle (such as a main circuit breaker).
11 2.8.1 DO NOT OVERL OAD THE GENERA TOR Read the rated wattage/amperage capacity of the generator on the generator data decal (see "Generator Identification"). Applying electrical loads in excess of the unit’s rated capacity will cause the engine/generator to automatically shut down.
12 Section 3 – Maintenance Recreational Vehicle Generator Figure 3.1 – Oil Maintenance F eatures 2.10 ADDITIONAL INFORMA TION 2.10.1 A T TENTION REQUIRED AFTER SUBMERSION If the recreational vehicle generator has been submerged in water , it MUST NOT be star ted and operated.
Section 3 – Maintenance Recreational Vehicle Generator Change the engine oil filter af ter the first 25 hours of operation, • and ever y 100 operating hours thereaf ter . T o change the oil and/or oil filter , proceed as follows (see Figure • 3.
14 3.5 CHECKING THE ENGINE SP ARK PLUG Clean the spark plug and reset the spark plug gap ever y 100 hours of operation. 1. Clean the area around the base of the spark plug to keep dir t and debris out of the engine. Clean by scraping or washing using a wire br ush and commercial solvent.
15 3.9 BA T TERY MAINTENANCE All lead-acid batteries will discharge when not in use. The genera- tor batter y should be inspected as follows: 3.9.1 WEEKL Y Inspect the batter y posts and cables for tightness and corro- • sion. Tighten and clean as necessar y .
16 3.13 OUT OF SERVICE PROCEDURE 3.13.1 REMOVAL FROM SERVICE If the generator cannot be exercised ever y seven days, and it is to be out of ser vice longer than 30 days, prepare the generator for storage as follows: 1. Star t the engine and let it warm up.
P ART II – INST ALLA TION INSTRUCTIONS D ANGER ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A T TEMPT INST ALLA TION!.
18 NOTICE TO INST ALLER These Installation Instructions have been published by the manu- facturer to aid in the installation of the products described in this manual. The manufacturer assumes that installation personnel are familiar with the procedures for installing such products, or similar products manufactured.
19 Do not operate the generator if the exhaust system is leaking or • has been damaged or if you have experienced carbon monoxide poisoning symptoms during use. Shut down the generator and do not operate it until it has been inspected and/or repaired.
20 1.1 PURPOSE AND SCOPE OF THE MANU AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements.
21 Figure 1.2 – Major F eatures and Dimensions (Drawing 0F1127-A) Section 1 – General Information Recreational Vehicle Generator.
22 2.1 L OCA TION AND SUPPORT 2.1.1 GENERA TOR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to reinforce.
23 Figure 2.3 – T ypical Generator Restraint 2.2 GENERA TOR COMP ARTMENTS Whether the generator set is being installed inside a compar tment specifically manufactured to house a generator or inside a compar t- ment that the installer constr ucts, the compar tment MUST meet cer tain specifications as outlined in the following sections: 2.
24 Figure 2.6 – T ypes of Lock Seams Af ter the compar tment has been metal lined and vapor • sealed, line the compar tment interior walls and ceiling with an approved, nonflammable sound insulating material. See the "Sound Insulating Materials" section.
25 2.2.5 COMP ARTMENT FLOOR CUTOUTS Provide openings in the generator compar tment for the following items (Figure 2.8): Engine exhaust and cooling air outlets • Generator cooling air inlet • Four holes for passage of generator mounting bolts.
26 D ANGER Never use discharged cooling air for heating or permit such air to enter the vehicle interior . This air contains deadly carbon monoxide gas and other poisonous, flammable or explosive gases. 2.3.1 GENERA TOR AIRFL OW Engine operation drives cooling fans for the two-stage cooling air system.
27 Figure 2.13 – Air Inlet in Vehicle Skirt MINIMUM CLEARANCE 1-1/2" VEHICLE FLOOR VEHICLE SKIRT AIR INLET 2.3.3 COMPENSA TING FOR RESTRICTIONS Such materials as screening, louvers or expanded metal can restrict the free flow of air . Compensate for this restriction by mak- ing the actual air opening propor tionately larger .
28 2.4.2 GENERA TOR FUEL SUPPL Y LINE 2.4.2.1 Rigid F uel Lines Those lines used to supply fuel from a tank to the generator must comply with applicable codes, standards and regulations. The fol- lowing general r ules apply to rigid fuel lines: Rigid lines should be of annealed, seamless, drawn aluminum • or steel.
29 2.5.3 VAPOR WITHDRAWAL LP gas is stored in pressure tanks as a liquid. The gas systems used with these generators were designed only for vapor with- drawal type systems. V apor withdrawal systems use the gas vapors that form above the liquid fuel in the tank.
30 D ANGER Gaseous fuel lines between the tank and the secondary regulator are under a positive pres- sure (about 11 inches water column). Gas pres- sure at the outlet side of the secondary regula- tor , however , is a negative pressure and can draw flame inside a line or fitting and cause an explosion.
31 Never tee • the generator engine exhaust pipe into the vehicle engine exhaust piping. This causes excessive back pressure on the generator engine. Also, water from one engine can damage the other engine. Plan exhaust system installation carefully .
32 Route conduit so it does not inter fere with generator move- • ment. If using metallic conduit, vapor seal the end of the conduit • where it enters the junction box. Do this because flexible metal- lic conduit is not vaporproof along its entire length.
33 These generators are rated at about 100 DC amperes of cranking current. Select batter y cables based on (a) cable length and (b) prevail- ing ambient temperatures. Generally , the longer the cable and the colder the weather , the larger the cable size must be, as shown in the char t.
34 2.8.4 BA T TERY COMP ARTMENT Install the generator batter y in its own, vented compar tment. Place the batter y compar tment away from any source of heat, sparks or flame. Provide ventilation openings in the battery compar tment. The minimum size of openings should be 2 square inches at the top of the compar tment.
35 NOTE: The generator set was thoroughly tested and adjusted at the factory before shipping. No additional adjustment should be necessary . Only qualified ser vice technicians who have been trained should perform adjustments outlined in this manual. 3.
3.5 INST ALLA TION CHECKLIST L OCA TION AND SUPPORT ❑ Generator is properly located. ❑ Generator is properly suppor ted. ❑ Generator is properly restrained. GENERA TOR COMP ARTMENT ❑ Compar tment constr uction is proper . ❑ Holes/Openings are vapor -sealed.
37 Section 4 – T roubleshooting Recreational Vehicle Generator TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. Fuse blown 1. Replace fuse. 2. Loose, corroded or defective 2. Tighten, clean or replace batter y cables as necessary .
38 Section 5 — Electrical Data Recreational Vehicle Generator Electrical Schematic and Wiring Diagram – Drawing No. 0D1754-B.
39 Section 5 — Electrical Data Recreational Vehicle Generator Electrical Schematic and Wiring Diagram – Drawing No. 0D1754-B.
40 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Base and Pulleys (Model 05754-0) – Drawing No. 0D1759-E.
41 ITEM P ART NO . QTY . DESCRIPTION 1 0C2368 1 BASE, MOUNTING 2 053407 1 GROUND CABLE 3 046911 4 MOUNT , (RUBBER) 4 025017 6 CAPSCREW , HEX HD.-3/8"-16 X 1/2" 5 022237 6 L OCK W ASHER-3/8&q.
42 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Base and Pulleys (Model 04164-3) – Drawing No. 0F1124-D.
43 ITEM P ART NO . QTY . DESCRIPTION 1 0F1126 1 ASSEMBL Y REGUL A TOR 2 048031M 2 #8 HOSE CLAMP 3 0F7065 16” HOSE, 1/2” I.D. PETROLEOM 4 022145 8 WASHER FLA T 5/16”- M8 5 022129 12 WASHER L OCK M8 - 5/16” 6 045771 3 NUT HEX M8-1.25 7 066849 2 SCREW , T APTITE M5-0.
44 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Alternator and Panel (Model 04164-3) – Drawing No. 0D1776-J.
45 ITEM P ART NO . QTY . DESCRIPTION 1 0C9675 1 L OWER BEARING CARRIER 2 0A5649H 1 ROTOR ASSEM. 3 0A5646H 1 ST A TOR AS SEM. 4 073159 1 BALL BEARING 5 031971 1 BALL BEARING 6 0C9674 1 UPPER BEARING CARRIER 7 0A6529 4 STUD-ST A TOR 8 052858 4 M8-1.25 FLANGE L OCK NUT 9 066386 1 BRUSH HOLDER 10 066849 3 M5-0.
46 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Engine Sheet Metal – Drawing No. 0D1760- J.
47 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Engine Sheet Metal – Drawing No. 0D1760- J ITEM P ART NO . QTY . DESCRIPTION 1 0A4323 1 SCROLL, FL YWHEEL 2 045756 8 SCREW , T APTITE M6-1.0 X 10MM 3 029289 2.5 FT . FOAM T APE 4 091222DSRV 1 FL YWHEEL 5 067198N 1 WASHER , BELL VILLE M20 X 2.
48 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator GN-410 Engine – Drawing No. 0E9615-B.
49 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator GN-410 Engine – Drawing No. 0E9615-B ITEM P ART NO . QTY . DESCRIPTION 1 0G2565 1 RING SET , PISTON DIA 90 2 0E3221 1 CONNECTING ROD 3 0E1466 1 PISTON PIN 4 071983 2 PISTON PIN RET AINER 5 021713B 1 CYLINDER HEAD GASKET 6 0A1442 8 FL ANGED HEX HD.
50 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Engine Accessories – Drawing No. 0F1135-E.
51 ITEM P ART NO . QTY . DESCRIPTION 1 0A6532 1 MANIFOLD, INT AKE 2 091039 1 GASKET , MANIFOLD/HEAD 3 051753 1 HHCS-M6-1.0 X 40MM 4 0E7585 1 SP ARK PLUG, CHAMP 5 089228 1 GASKET , CARB/MANIFOLD 6 0A73.
52 Section 6 — Exploded Views and P arts Lists Recreational Vehicle Generator Alternator & Panel – Drawing No. 0H3636-A.
53 ITEM P ART NO . QTY . DESCRIPTION 1 0C9675 1 L OWER BEARING CARRIER 2 0A5649H 1 ROTOR ASSEM. 3 0A5646H 1 ST A TOR AS SEM. 4 073159 1 BALL BEARING 5 031971 1 BALL BEARING 6 0C9674 1 UPPER BEARING CARRIER 7 0A6529 4 STUD-ST A TOR 8 052858 4 M8-1.25 FLANGE L OCK NUT 9 066386 1 BRUSH HOLDER 10 066849 3 M5-0.
54 Section 7 – Notes.
55 Section 7 – Notes.
56 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY ST A TEMENT Y OUR WARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EP A), together with Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control System Warranty on your new engine.
57 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0H3468 Revision A (06/26/09) Printed in U.S.A. Section 8 – W arranty Recreational Vehicle Generator GENERAC POWER SYSTEMS’ THREE- YEAR LIMITED WARRANTY FOR GUARDIAN RECREA TIONAL VEHICLE GENERA TORS NOTE: ALL UNITS MUST BE INST ALLED B Y GENERAC POWER SYSTEMS AUTHORIZED SERVICE F ACILITIES.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Generac Power Systems PRIMEPACT 50 04164-3 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Generac Power Systems PRIMEPACT 50 04164-3 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Generac Power Systems PRIMEPACT 50 04164-3, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Generac Power Systems PRIMEPACT 50 04164-3 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Generac Power Systems PRIMEPACT 50 04164-3, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Generac Power Systems PRIMEPACT 50 04164-3.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Generac Power Systems PRIMEPACT 50 04164-3. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Generac Power Systems PRIMEPACT 50 04164-3 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
