Manuel d'utilisation / d'entretien du produit ZTR 5022 du fabricant Dixon
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1 Page 5000 SERIES 1999 Operator's Manual.
Page 2 IMPORT ANT - READ CAREFULL Y The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls.
3 Page INDEX SAFETY ................................................................. Pages 2 - 7 WARRANTY POLICY .............................................. Page 8 - 9 SPECIFICATIONS .................................................. Page 10 - 12 SEAT ADJUSTMENT .
Page 4 ...read and understand this manual to prevent injuries. TIP-OVER BACK-OVER RUN-OVER BLADE CONTACT SAFETY SAFETY SAFETY SAFETY SAFETY RIDING L A WNMOWERS, IF IMPROPERL Y OPERA TED , CAN CAUSE SERIOUS INJURY OR DEA TH The most common causes of injury to the operator or bystander .
5 Page SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SY SAFETY SY SAFETY SY SAFETY SY SAFETY SY M M M M M BOLS BOLS BOLS BOLS BOLS Safety Alert Symbol When you see this symbol, BE ALER T to the potential for injury . F ollow recommended safet y precautions and safe operating practices.
Page 6 GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc.
7 Page SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Page 8 SAFETY CHILDREN: T ragic accidents can occur if the oper ator is not alert to the presence of children. Children are at tracted to lawn mowers and the mowing activity . NEVER assume children will stay where they were last seen. Be alert to avoid accidents.
9 Page SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Page 10 DIXON LIMITED W ARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all Commercial Hydrostatic mowers, purchased on or after March 1, 1990. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first.
11 Page DIXON LIMITED W ARRANTY POLICY -- EST A TE MODELS This warranty policy applies to all Estate Mowers purchased on or after September 1, 1997. WARRANTY: Commercial Applications: Dixon Estate Models used in any commercial application are warranted for a period of six (6) months from date of purchase.
Page 12 SPECIFICA TIONS Model ZTR 5017 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system.
13 Page SPECIFICA TIONS Model ZTR 5020 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system.
Page 14 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of high-density polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system.
15 Page SEA T ADJUSTMENT INSTRUCTIONS 5000 Series Models 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward.
Page 16 CONTROLS.
17 Page CONTROLS PARKING BRAKE: CAUTION Engage parking brake before starting engine The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. . TO SET PARKING BRAKE: The hand operated parking brake is located at left hand side of mower.
Page 18 CONTROLS From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other.
19 Page CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch. To disengage blades: Push down. CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1) 15 amp circuit breaker.
Page 20 OPERA TION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
21 Page OPERA TION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a ) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start.
Page 22 OPERA TION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Position choke control in ON position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key.
23 Page OPERA TION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings.
Page 24 OPERA TION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below: 1. Set engine speed control to the wide open or full setting.
25 Page SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. Be sure that deflector is properly installed on the discharge chute.
Page 26 OPERA TION INSTRUCTIONS DECK ROLLERS: 60" Deck Purpose: The spring loaded deck rollers located at the front corners of the 60" mower deck are designed as an aid to limit turf scalping when mowing on uneven ground. Height: Normal height settings as installed at the factory allows each roller to ride slightly above the turf.
27 Page CARE AND MAINTENANCE This portion of the owner's manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct ser.
Page 28 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely.
29 Page BELT TENSION ENGINE TO MOWER DECK BELT: 42' and 50" P/N 6111 60 " P/N 6938 The engine to mower deck drive belts are automatically held in proper tension by springs which push the deck assembly forward and do not require any additional adjustment to be made.
Page 30 CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use.
31 Page CARE AND MAINTENANCE REAR WHEELS: The rear wheels of all 5000 Series models are of an "offset" center design to allow "reversed" installation for using snow chains or to gain increased stability when mowing on sloped ground.
Page 32 CARE AND MAINTENANCE HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve.
33 Page CARE AND MAINTENANCE MOWER DECK REMOVAL: 1. Remove mower deck drive belt. To relieve belt tension, insert 5283 link (at front of lift frame) into tab illustrated below. Move lift handle into the lowest cut positon. Belt can now be removed from mower deck pulley.
Page 34 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck.
35 Page CARE AND MAINTENANCE Adjustment of the drive system is limited to the actual function of the hydrostatic transmissions as outlined below. T-BOX TO HYDROSTAT BELT ADJUSTMENT: Tighten the (2) J-.
Page 36 CARE AND MAINTENANCE NOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parking brake released or drive belt may slip, causing loss of power. ADJUST HERE FOR PROPER FREE PLAY OF CABLE WITH BRAKE LEVER OFF PARKING BRAKE CABLE ADJUSTMENT: Make necessary adjustments to the T-Box to Hydrostat belt, as shown on page 32.
37 Page 4. Engage parking brake and lower the body. Release parking brake and swing control levers in. If wheel creeps, repeat step 3. 5. Stop engine and remove rear of machine from jack or blocks. CARE AND MAINTENANCE 1. Engage parking brake, and raise rear of frame with jack or blocks so that rear tires do not contact the ground.
Page 38 CARE AND MAINTENANCE 6. Drive machine with both levers in top speed position. If one side now drives slightly faster than the other adjust forward speed bolt in to contact stop sooner. If levers are now uneven at top speed, loosen control lever mounting nut.
39 Page CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch.
Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended.
41 Page CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE If transmission is to be serviced, proper air purging procedures must be followed, or damage will occur. Proceed as follows: 1. Remove oil filter from chassis, allowing oil to drain into container.
Page 42 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 x 4 x 5 16-21 lbs. Rear Tires 20 x 10.5 x 8 8-14 lbs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight.
43 Page ST ANDARD SER VICE P ARTS LIST 42" DECK BLADES: Lo Lift: P/N 6236 Standard Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 6111 Serpentine Belt: P/N 6109 Engine To T-Box: P/N 7253 T-Bo.
Page 44 ST ANDARD SER VICE P ARTS LIST KOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance.
45 Page SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Incorrect engine to Refer to page 40 for part numbers mower deck belt Poor cut quality Engine RPM too.
Page 46 SITUATION CAUSES REMEDY Mower pulls to one Forward travel Refer to page 35 for procedure side or the other speed adjustment or consult your dealer for repair TROUBLESHOOTING DRIVE SYSTEM: Inco.
47 Page ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker Push button to reset turn engine over disengaged Consult your dealer for repair Starter will not Dead battery Charge.
Page 48 NOTES.
49 Page DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER DM- Name Address .
Page 50 Dixon ® and ZTR ® are registered trademarks of Dixon Industries, Inc. 5000Series Part No. 8965-0798 DIXON INDUSTRIES, INC. A BLOUNT International Inc.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Dixon ZTR 5022 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Dixon ZTR 5022 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Dixon ZTR 5022, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Dixon ZTR 5022 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Dixon ZTR 5022, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Dixon ZTR 5022.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Dixon ZTR 5022. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Dixon ZTR 5022 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
