Manuel d'utilisation / d'entretien du produit IM658-A du fabricant Lincoln Electric
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Po wer F eed 10 Dual W ire Drives & Control Bo x es Boom Mount or Bench M odel OPERA TOR’S MANUAL IM658-A August, 2007 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
iii SAFETY iii FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.
iv SAFETY iv Mar. ʻ93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ......................................................................
Page Troubleshooting ..............................................................................................Section E Safety Precautions ...........................................................................................................
POWER FEED 10 DUAL A-1 INST ALLA TION A-1 TECHNICAL SPECIFICA TIONS – Power Feed 10 Dual Wire Drives & Control Boxes WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO * Also part of K1683-[ ] Boom package and K1686-[ ] Bench Feeder.
A-2 INST ALLA TION POWER FEED 10 DUAL A-2 SAFETY PRECAUTIONS MOUNTING THE WIRE DRIVE UNIT BOOM MOUNTING OF WIRE DRIVE UNIT Mount the wire drive unit by means of the 4 holes in t h e b o t t o m o f t h e w i r e d r i v e case. (See Figure A.1) The gearbox assembly is electrically “hot” when the gun trigger is pressed.
A-3 INST ALLA TION POWER FEED 10 DUAL A-3 5. Remove plug button taped to inside of Control Box and insert it into hole on front panel of the Wire Drive. MOUNTING THE CONTROL BOX (BOOM OR SEP ARA TED BENCH MODELS) The back plate of the Control Box has four keyhole slots for mounting.
A-4 INST ALLA TION POWER FEED 10 DUAL A-4 Typical Bench Feeder Connection: Control cable is connected from the Power Wave 455 output receptacle to the input receptacle on the back of the Wire Drive. Typical Boom Feeder Connection: One control cable is connected from the Power Wave 455 output receptacle to the Control Box input recep- tacle.
A-5 INST ALLA TION POWER FEED 10 DUAL A-5 Connect the one end of the electrode cable, to the power source output terminal of the desired polarity. Connect the other end of the electrode cable to the connection bar at the front of the wire drive feed plate using the provided bolt and lockwasher.
A-6 INST ALLA TION POWER FEED 10 DUAL A-6 RATIO CHANGE PROCEDURE: 1) Pull open the Pressure Door. 2) Remove the Phillips head screw retaining the pin- ion gear to be changed and remove the gear. If the gear is not easily accessible or difficult to remove, remove the feed plate from the gearbox.
FIGURE A.3 A-7 INST ALLA TION POWER FEED 10 DUAL A-7 DIP SWITCH SETUP SETTING DIP SWITCHES IN THE CONTROL BOX There are two DIP switch banks on the mother board of the Control Box. They are labeled S1 and S2 and are located and oriented as shown in Figure A.
A-8 INST ALLA TION POWER FEED 10 DUAL A-8 MSB - Most Significant Bit or Byte. This is the bit in a binary number or DIP switch bank that is furthest to the left. LSB - Least Significant Bit or Byte. This is the bit in a binary number or DIP switch bank that is furthest to the right.
A-9 INST ALLA TION POWER FEED 10 DUAL A-9 SETTING DIP SWITCHES IN THE WIRE DRIVE There is one DIP switch bank on each Control PC board for the wire drives. They are labeled S1 and are located and oriented as shown in Figure A.4. The PC board for the left feed head (facing forward) is located on the rear access panel.
A-10 INST ALLA TION POWER FEED 10 DUAL A-10 WIRE FEED DRIVE ROLL KITS N O T E : The maximum rated solid and cored wire sizes and selected drive ratios are shown on the SPECIFICATIONS in the front of this sec- tion. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part.
A-11 INST ALLA TION POWER FEED 10 DUAL A-11 Magnum 200 / 300 / 400 Guns The easiest and least expensive way to use Magnum 200/300/400 guns with the Power Feed 10 Dual wire feeder is to order them with the K466-10 connector kit, or to buy a completely assembled Magnum gun hav- ing the K466-10 connector (such as the K497-21 dedi- cated Magnum 400).
A-12 INST ALLA TION POWER FEED 10 DUAL A-12 The upper location must be used for 50-60 lb. Readi- Reels, Spools and Coils. For smaller coils (44lb, 30lb, 10lb, etc.
A-13 INST ALLA TION POWER FEED 10 DUAL A-13 OPTIONAL FEA TURES INST ALLA TION A number of Optional Features are available for use with Power Feed 10 Dual. Some Installation informa- tion is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.
B-1 OPERA TION POWER FEED 10 DUAL B-1 SAFETY PRECAUTIONS PRODUCT DESCRIPTION The Power Feed Wire Feeders are high performance, digitally controlled, modular wire feeders. Properly equipped, they can support the GMAW, GMAW-P, FCAW, and SMAW processes. The Power Feed wire feeders are designed to be a part of a modular, multi process welding system.
B-2 OPERA TION B-2 The user adjusts WFS according to factors such as weld size, penetration requirements, heat input, etc. The power source then uses the WFS setting to adjust its output characteristics (output voltage, output cur- rent) according to pre-programmed settings contained in the power source.
B-3 OPERA TION B-3 Memory has an advanced feature called ʻmemory reminderʼ. When the Save key is hit, the memory reminder function flashes the LED of the most recently used memory, so the operator can save procedures in the most recently used memory if desired.
B-4 OPERA TION B-4 POWER FEED 10 DUAL The value of the active Set Up parameter, as defined by the Set Up LED, is displayed on the MX2 panel Set Up display. The value can be modified with the Set switch. The Set switch is an up/down center-off momentary toggle switch.
B-5 OPERA TION B-5 Crater - Used only when welding with the 4-Step trig- ger mode. Can be set to Off or On. When On, Adjustments can be made to WFS and Volts/Trim on the Control/Display panel. These settings are then used for ʻcrateringʼ when in the 4-Step trigger mode (see explanation of 2 Step and 4 Step operation below).
B-6 OPERA TION B-6 WIRE DRIVE OPERA TION The most frequently used Wire Drive settings are external; some features are accessed by internal set- tings. WIRE DRIVE SETTINGS -- EXTERNAL 2 STEP / 4 STEP SWITCH: The Wire Drive has a 2 Step / 4 Step switch located on the gun side of the Status LED.
B-7 OPERA TION B-7 WIRE DRIVE -- PC BOARD ADJUSTMENTS ELECTRODE POLARITY : The system needs to be aware of the electrode polari- ty. A DIP switch setting on the Wire Drive PC board is used for this purpose. See INSTALLATION Section “Setting DIP Switches in the Wire Drive”.
B-8 OPERA TION B-8 FIGURE B.1 T o Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils: The Spindle should be located in the LOWER mounting hole. (For 8" (200 mm) spools, a K468 spindle adapter must first be slipped onto spindle.
B-9 OPERA TION B-9 FEEDING ELECTRODE AND BRAKE ADJUSTMENT 1) Turn the Reel or spool until the free end of the electrode is accessible. 2) While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm). Cut off the first 1" (25 mm).
B-10 OPERA TION B-10 MAKING A WELD 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc.
B-11 OPERA TION B-11 COMPONENT ST A TUS LIGHTS Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not, which component is causing the problem.
B-12 OPERA TION B-12 POWER FEED 10 DUAL ST A TUS LIGHT ST A TES (CONʼT) LED State Red LED blinking at a fast rate Red LED ON and steady Green LED ON and steady Power Source LED Power source needs to be reprogrammed. Contact your Local Authorized Lincoln Field Service Facility.
C-1 ACCESSORIES C-1 POWER FEED 10 DUAL TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITS Wire Size 4-Roll DH Drive (4-Driven) Solid Steel Electrode 0.023” - 0.025” (0.6 mm) KP1505 - 030S 0.030” (0.8 mm) KP1505 - 030S 0.035” (0.9 mm) KP1505 - 035S 0.
C-2 ACCESSORIES C-2 DESCRIPTION AND INST ALLA TION OF OPTIONAL CONTROL BOX P ANELS A number of Optional Features are available for use with Power Feed 10 Dual. Some Installation informa- tion is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.
C-3 ACCESSORIES C-3 K1542-6 “M” P ANEL The M Panel provides a fixed large bat toggle switch selection of three Power Source modes. The upper position selects the generic CV/MIG mode from the power source, the middle position selects the CV/FLUX CORED mode, and the lower position selects the CC/STICK/GOUGE mode.
C-4 ACCESSORIES C-4 K1542-1 1 MX2 P ANEL (LARGE P ANEL) The MX2 Panel provides a selection of four Power Source modes. In addition, it provides for the adjustment of the following parameters: preflow, run in, arc control, Burn back, postflow, and spot time.
C-5 ACCESSORIES C-5 K1542-12 MSP2 P ANEL AND K1542- 10 MS/STT P ANEL (LARGE P ANEL) The MSP2 or MS/STT Panel provides a selection of numerous process specific and generic Power Source modes. In addition, it provides for the adjustment of the following parameters: preflow, run in, arc control, Burn back, postflow, and spot time.
C-6 ACCESSORIES C-6 tings of the procedure by 10 percent. Lincoln Power Wave power sources utilizes a control scheme known as adaptive control in all pulse modes. Because the Power Wave utilizes adaptive control, it can adjust the pulsing parameters based on changes in the arc due to changes in the electrical sitckout of the electrode.
C-7 ACCESSORIES C-7 which procedure the gun switch is requesting. Memory Selection RECALL - When a memory key is depressed its indi- cator comes on, and its contents are copied to the active procedure. As long as no changes are made to the contents of that procedure, the memory indicator will be on anytime that procedure is active.
C-8 ACCESSORIES C-8 K1548-1 LINC NET RECEPT ACLE KIT (INPUT AND OUTPUT) LINC NET RECEPTACLE (OUTPUT) Optional Output Connector Installation into the Control Box Cabinet and/or into the Feeder Head Enclosure. Control Box Cabinet Procedure 1. Turn off power.
C-9 ACCESSORIES C-9 LINC NET RECEPTACLE (INPUT) Power Feed Wire Feeder Optional Input Connector Installation into the Control Box Cabinet and Conversion to Fixture Wire Feeder 1. Turn off power. 2. Remove the screws from the front of the lower and middle option panels of the Control Box cabi- net.
C-10 ACCESSORIES C-10 GUNS AND GUN ADAPTERS The Power Feed 10 Dual wire feeder is equipped with a factory installed K1500-2 gun connection Kit. This kit is for guns having a Tweco™ #2-#4 connector. The Power Feed 10 Dual has been designed to make con- necting a variety of guns easy and inexpensive with the K1500 series of gun connection kits.
C-11 ACCESSORIES C-11 CONDUIT ADAPTERS K1546-2 ADAPTER for use with Lincoln Magnum conduit and E-Beam conduit (wire sizes 1/16 - .120) For Magnum conduit: Install the K1546-2 gun adapter at the incoming end of the feed plate, secure with the set screw located at the back of the feed plate.
C-12 ACCESSORIES C-12 K590-6 W A TER CONNECTION KIT (FOR DRIVE ONL Y) Install per the instructions shipped with the kit. K1536-1 W A TER FLOW SENSOR KIT Install per the instructions shipped with the kit K659-1 GAS GUARD REGULA TOR Adjustable flow regulator with removable adjuster key for CO2 and Argon blend gases.
D-1 MAINTENANCE D-1 POWER FEED 10 DUAL A voiding Wire Feeding Problems Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not kink or pull cable around sharp corners. b) Keep the electrode cable as straight as possible when welding or loading electrode through cable.
E-1 TROUBLESHOOTING E-1 POWER FEED 10 DUAL If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-5 TROUBLESHOOTING E-5 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-6 TROUBLESHOOTING E-6 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-7 TROUBLESHOOTING E-7 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-8 TROUBLESHOOTING E-8 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-9 TROUBLESHOOTING E-9 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-10 TROUBLESHOOTING E-10 POWER FEED 10 DUAL Observe all Safety Guidelines detailed throughout this manual Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.
E-11 TROUBLESHOOTING E-11 POWER FEED 10 DUAL If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-12 TROUBLESHOOTING E-12 POWER FEED 10 DUAL If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 POWER FEED 10 DUAL B G3582 WIRING DIAGRAM - POWER FEED 10 DUAL FEED HEAD NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
F-2 DIAGRAMS F-2 POWER FEED 10 DUAL 6.88 .218 4.25 .75 .75 .81 .90 12.07 12.96 18963 3.06 8.50 M 4.08 3.86 (4 KEYHOLE SLOTS) 10-17-97 CONTR OL BO X DIMENSION PRINT.
F-3 DIAGRAMS F-3 POWER FEED 10 DUAL 19.89 A A 19. 9 A A 15.41 A A 30.61 A A L 11044 7- 21- 200 0C WIRE FEEDER (BENCH MODEL) DIMENSION PRINT.
F-4 DIAGRAMS F-4 POWER FEED 10 DUAL 8. 56 A A 14. 1 0 A A 15. 5 5 A A 6. 00 A A D O O R O PEN TY P . 5. 25 A A 19. 4 3 A A 11. 1 2 A A 2. 54 T Y P . A A 4.
NOTES POWER FEED 10 DUAL.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Lincoln Electric IM658-A c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Lincoln Electric IM658-A - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Lincoln Electric IM658-A, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Lincoln Electric IM658-A va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Lincoln Electric IM658-A, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Lincoln Electric IM658-A.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Lincoln Electric IM658-A. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Lincoln Electric IM658-A ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
