Manuel d'utilisation / d'entretien du produit 3-9008-504 du fabricant Emerson
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Installation and operation manual Part Number 3-9008-504, rev. K October, 2013 Daniel TM Series 1500 turbine meter 3" thru 18" sizes.
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Safety signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Important safety instructions Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions.
Product operation personnel: • To prevent personal injury, personnel must follow all instructions of this m anual prior to and during operation of the product. Follow all wa rnings, cautions, and notices marked on, and supplied with, this product. • Verify that this is the correct instruction manual for your Daniel product.
Notice THE CONTENTS OF THIS PUBLICATION ARE PR ESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES , EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBE D HEREIN OR THEIR USE OR APPLICABILITY.
Warranty and limitation of liability 1. LIMITED WARRANTY : Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TABLE OF CONTENTS i TABLE OF CONTENTS 1.0 INTRODUCTION .................................................... 1 - 1 1 . 1 G e n e r a l ........................................................ 1 - 1 1 . 2 D e s c r i p t i o n .
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TABLE OF CONTENTS iii Figures 3 - 1 T y p i c a l I n s t a l l a t i o n .................................................... 3 - 2 3 - 2 U M B W i r i n g .................................................
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INTRODUCTION 1-1 1.0 INTRODUCTION 1.1 General This manual is designed to assist in the inst allation and opera tion of the Daniel™ Series 1500 Turbine Meter. To assure proper installation and startup it is important to read this manual in its entirety.
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 SPECIFICATIONS 2-1 2.0 SPECIFICATIONS This meter is designed for use within the gui delines of API Standards, Chapter 5.3, formerly Standard 2534 (The Measurement of Liquid Hydro carbons by Turbine Meter Systems) and the test procedures of API Standards, Chapter 4 (Prover Systems).
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER SPECIFICATIONS 2-2 INMETRO certification Certification number and marking Applicable norms ABNT NBR IEC 60079-0:2008 ABNT NBR IEC 60079-1:2009 Temperature .
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Pressure/Temperature Carbon Steel Stainless Steel SPECIFICATIONS 2-3 600 ANSI / -20 to 100°F (-29° to 82°C) 1480 psig WP 1440 psig WP 600# ANSI / 180°F.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER SPECIFICATIONS 2-4 Meter Performance Linearity ± 0.15% (Linearity options of ± 0.1% and ± 0.07% available on certain sizes). Repeatability ± 0.02% at any point throughout the extended minimum to extended maximum flow range.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 SPECIFICATIONS 2-5 Type: Square Wave Frequency Range: 0 to 5 kHz Max. Voltage: 30 Vdc Max. Current: 125 mA Max. Power: 0.5 Watts Transmission Distance: Without Preamp: 20 ft. (6.1 m eters) With Preamp: 3,000 ft.
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-1 3.0 INSTALLATION 3.1 General This section contains specific instructions for installation of the meter. 3.2 Flow Considerations A properly designed flow system will do two basic things towards maintaining the linearity of the turbine meter.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-2 3.3 Installation and Equipment Figure 3-1, Typical Installation, has been provided as a guide in establishing optimum performance of the meter. Prior to installation, consider the general information listed below.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-3 When installing this equipment, bolting m ust conform to the requirements of ASME B16.5 paragraph 5.3 and to the material requirements of ASME B16.5 Table 1B. Gaskets must conform to the requirements of ASME B16.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-4 MECHANICAL EQUIPMENT DAMAGE Always use a flushing medium that is compatible with the metallurgy of the meter and its internal components and similar to the product for which the meter is intended.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-5 C. Flow Conditioning Plate The flow conditioning plate is available for all standard Series 1500 Turbine meters, sizes 3" - 8" a.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-6 3.4 Pickoff Coils And Electrical Connections A. Pickoff Coils The Series 1500 Turbine has the capacity for singl e or dual pickoff coils mounted 90° electrically out of phase.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-7 Figure 3-2. UMB Wiring.
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 OPERATION 4-1 4.0 OPERATION 4.1 General This section contains the operating procedures for the Series 1500 Turbine Flowmeter. Reference Section 3-4 for general flow considerations that may effect meter perform ance.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER OPERATION 4-2 4.3 Operation Flow and pressure information is stamped on the nam eplate located on the outside of the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Never subject the meter to flow or pressure ranges above those specified in Section 2.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-1 5.0 MAINTENANCE Reference Figures 7-1 through 7-6 Exploded Parts Drawings. Item numbers reference actual engineering drawings and are not m eant to be consecutively numbered.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-2 5.3 Disassembly Procedures - Internal Components A. All sizes 1. Before removing the meter from the system the following precautions must be taken: a. Disconnect all power to the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Disconnect power to the meter.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-3 Disassembly Step 1 Remove the downstream shaft nut, simultaneously holding the upstream shaft nut to prevent the shaft from turning. Disassembly Step 2 Remove downstream hanger assem bly from the shaft.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-4 Disassembly Step 3 Remove downstream cone from the shaft. Thrust washer should remain in cone. Disassembly Step 4 Remove rotor from the shaft. Depending on the turbine meter option, the rotor could be just a blade type or a rim type.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-5 Disassembly Step 5 Remove journal bearing. Disassembly Step 6 Remove upstream cone from the shaft.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-6 Disassembly Step 7 Remove upstream hanger assembly from the opposite end. To do this you must insert a pin into the hole in the upstream hanger hub. Insert the shaft from the downstream end and push the shaft against the pin.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-7 5.4 Reassembly of Internal Components In all cases reassembly is the reverse of disassemb ly. Caution m ust be taken at all tim es to protect the rotor blades from rough handling as blade position is critical to meter perform ance.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-8 5.5 Field Retrofitable Dual Pickoff In the event that a second pickoff is required for equipment originally supplied with a single pickoff, or should field service or replacement of existing pickoffs be necessary, the following procedure is recommended.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TROUBLESHOOTING 6-1 6.0 TROUBLESHOOTING 6.1 General This information has been provided as an aid in basic troubleshooting.
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-1 7.0 PARTS LIST This section contains the necessary parts required to make up any standard unit covered in this manual. Recomm ended spare or replacement parts have been denoted by an asterisk.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-2 Figure 7-1. UMB Assembly - All Sizes (Reference Table 7-1) **Torque 55 in. lbs. (16).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-3 Table 7-1. UMB Assembly (All Sizes) (Reference Figure 7-1) Item Number Description Part Number Quantity Required 13* O-ring (Viton ® -A) 15.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-4 Figure 7-2. High Temperature UMB Assembly (Reference Table 7-2) * Torque 55 in. lbs. (26).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-5 Table 7-2. High Temperature UMB Assembly (Reference Figure 7-2) Item Number Description Part Number Quantity Required 16 Nut 151524 2 17 Mou.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-6 Figure 7-3. 3" through 18" Uni-Directional 1500 Series Turbine (Reference Table 7-3).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-7 Table 7-3. 3" through 8" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-3) Item No. D e s c r i p t i o n 3 "4 "6 "8 " Part No. Qty Part No. Qty Part No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-8 Figure 7-4. 4" through 8" Bi-Directional Series 1500 Series (Reference Table 7-4).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-9 Table 7-4. 4" through 8" Bi-Directional Series 1500 Turbine Meter (Reference Figure 7-4) Item No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-10 Figure 7-5. 10" through 12" Uni-Directional Series 1500 Series (Reference Table 7-5).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-11 Table 7-5. 10" through 12" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-5) Item No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-12 Figure 7-6. 16" through 18" Uni-Directional Series 1500 Series (Reference Table 7-6).
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-13 Table 7-6. 16" through 18" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-6) Item No.
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Daniel Measurement and Control, Inc. Returned Material Authorization Repair Form for Used Equipment Including Decontamination/Cleaning Statement A Return Material Authorization (RMA) number must be obtained prior to returning any equipm ent for any reason.
Shipping Requirements Failure to comply with this procedure will result in the shipment being ref used. 1. Write the RMA number on the shipping package. 2. Inside the package include one copy of this document and all required Material Safety Data Sheets (MSDS) 3.
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Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 T+1 713-467-6000 F+1 713-827-4805 www.emerson.com Copyright© 2013 Daniel Measurement and Control, Inc. and Daniel Measurement Serv ices, Inc.
Un point important après l'achat de l'appareil (ou même avant l'achat) est de lire le manuel d'utilisation. Nous devons le faire pour quelques raisons simples:
Si vous n'avez pas encore acheté Emerson 3-9008-504 c'est un bon moment pour vous familiariser avec les données de base sur le produit. Consulter d'abord les pages initiales du manuel d'utilisation, que vous trouverez ci-dessus. Vous devriez y trouver les données techniques les plus importants du Emerson 3-9008-504 - de cette manière, vous pouvez vérifier si l'équipement répond à vos besoins. Explorant les pages suivantes du manuel d'utilisation Emerson 3-9008-504, vous apprendrez toutes les caractéristiques du produit et des informations sur son fonctionnement. Les informations sur le Emerson 3-9008-504 va certainement vous aider à prendre une décision concernant l'achat.
Dans une situation où vous avez déjà le Emerson 3-9008-504, mais vous avez pas encore lu le manuel d'utilisation, vous devez le faire pour les raisons décrites ci-dessus,. Vous saurez alors si vous avez correctement utilisé les fonctions disponibles, et si vous avez commis des erreurs qui peuvent réduire la durée de vie du Emerson 3-9008-504.
Cependant, l'un des rôles les plus importants pour l'utilisateur joués par les manuels d'utilisateur est d'aider à résoudre les problèmes concernant le Emerson 3-9008-504. Presque toujours, vous y trouverez Troubleshooting, soit les pannes et les défaillances les plus fréquentes de l'apparei Emerson 3-9008-504 ainsi que les instructions sur la façon de les résoudre. Même si vous ne parvenez pas à résoudre le problème, le manuel d‘utilisation va vous montrer le chemin d'une nouvelle procédure – le contact avec le centre de service à la clientèle ou le service le plus proche.
